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Senior Mechanical Designer

Job in Charlotte, Mecklenburg County, North Carolina, 28245, USA
Listing for: AVL Manufacturing USA
Full Time position
Listed on 2026-03-07
Job specializations:
  • Engineering
    Mechanical Engineer, Manufacturing Engineer
Salary/Wage Range or Industry Benchmark: 80000 - 100000 USD Yearly USD 80000.00 100000.00 YEAR
Job Description & How to Apply Below

Founded in 1998, AVL has grown into a North American leader in turnkey engineering, manufacturing, and assembly solutions and we have just opened a new manufacturing facility in Charlotte, NC. For over 25 years, we've combined in-house mechanical, structural, and electrical engineering with custom acoustical design and airflow analysis to deliver fully integrated power-generation and energy-storage systems. At AVL, our team is the foundation of our success.

Comprised of dedicated engineers, skilled fabricators, and experienced project managers, we bring a collaborative, hands‑on approach to every project. From initial design to final assembly, we are committed to meticulous craftsmanship and continuous improvement to ensure our customers receive reliable, high‑performance products they can trust. Our mantra of "We are one team" is lived by every employee, every day.

Job Summary

The Mechanical Designer’s primary function is to provide full cycle mechanical designs and drawings from concept to completed product for Genset Enclosures, Fuel Tanks, Modified Containers and other custom products.

Job Responsibilities
  • Create and design for manufacturability sheet metal, welding, and complex assemblies using Solid Works.
  • Work with other engineering disciplines (i.e. process, applications, and electrical) to create designs that integrate power, electromechanical, and mechanical systems and that factor in environmental conditions for end users.
  • Research and analyze customer design proposals, specifications, manuals, and other data to evaluate the feasibility, cost, and maintenance requirements of designs and applications.
  • Provide testing, load ratings, and detailed structural analysis using finite element (FEA).
  • Provide external technical support to new and existing customers through field visits, customer meetings, and design reviews.
  • Provide internal technical support to the shop floor including interpretation of internal and customer drawings and specifications.
  • Manage multiple projects with short‑term and competing deadlines at any given time.
  • Estimating, including material selection and Bill of Material (BOM) creation.
  • Job Requirements:
  • College Diploma in Mechanical Engineering Technology or University degree in Mechanical Engineering.
  • 8+ years of Mechanical Engineering and design experience in a fabrication and assembly work environment.
  • Must be able to demonstrate attention to detail and provide accuracy in structural analysis, fluid flow calculations, and engineering report preparation.
  • Demonstrated experience with Solid Works CAD software is mandatory. Advanced knowledge of sheet metal modeling, welded assemblies, welding symbols, pipe and conduit routing. Knowledge of Solid Works FEA module is a plus.
  • Experience working with Electromechanical systems requiring deep knowledge of how components interact, wiring schematics, and control strategies.
  • Knowledge of hydraulics and cooling systems, standard fittings, component fastening, and hardware.
  • Must have a valid driver’s license and the ability to travel primarily in North America but potentially abroad.
  • Equal Opportunity Statement

    We are an Equal Opportunity Employer and value diversity at our company. We do not discriminate on the basis of race, religion, color, national origin, gender, sexual orientation, age, marital status, veteran status, or disability status. All employment is decided based on qualifications, merit, and business needs.

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    Position Requirements
    10+ Years work experience
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