Controls Engineer

Job Title:

Controls Engineer II

Job Description

The Controls Engineer designs, programs, and integrates software and hardware solutions for automated machinery and associated automation equipment. This role focuses on ladder logic, PLC, HMI, and CNC programming to create complete automated systems that meet customer specifications and industry safety standards. You collaborate closely with cross-functional engineering teams, support projects from concept through commissioning, and travel to customer sites to install, modify, and debug control systems.

Responsibilities

+ Design, modify, and integrate software and hardware control systems for automated machnery and peripheral automation equipment.

+ Use ladder logic programming and proprietary control software to control CNC lathes and integrate peripheral automation equipment.

+ Develop PLC, HMI, and related logic to meet customer standards and project requirements.

+ Apply project programming guidelines to design systems that comply with customer specifications and adhere to industry safety standards.

+ Collaborate with electrical and mechanical design teams to develop I/O lists and define equipment functions and automatic operation.

+ Support projects from initial design through completion, including installation, testing, and commissioning.

+ Prepare and submit status reports to engineering and project leadership on the progress of assigned projects as required.

+ Attend customer meetings and design review sessions to gather requirements, present solutions, and address technical questions.

+ Travel to customer facilities to install, modify, test, and debug control software and automation systems.

+ Manage time effectively to support multiple concurrent projects while meeting customer delivery schedules.

+ Work as part of the controls department to achieve project and departmental goals while also operating independently with moderate supervision.

+ Coordinate with other departments within the machine tools division as required to support project execution and engineering initiatives.

+ Research and develop new equipment and processes that can be interfaced with existing machines, staying current with emerging technologies in automation.

+ Create clear and accurate technical documents, including reports, procedures, and programming documentation.

+ Interpret technical instructions, diagrams, and specifications to define problems, collect data, establish facts, and draw valid conclusions.

Essential Skills

+ Bachelor's degree in Electrical Engineering (BSEE), Software Engineering (BSSE), Electrical Engineering Technology (BSEET), or an equivalent technical degree, or an equivalent combination of education and experience.

+ Approximately four or more years of related controls engineering experience and/or training in industrial automation environments.

+ Hands-on experience with PLC programming and motion controls in industrial applications.

+ Proficiency with ladder logic programming for automation and machine control.

+ Experience integrating CNC machines, automation equipment, AGVs, robots, PLCs, and HMIs into cohesive control systems.

+ Ability to read, analyze, and interpret business periodicals, professional journals, technical procedures, and governmental regulations.

+ Ability to write clear reports, business correspondence, procedure manuals, and technical documents.

+ Ability to effectively present information and respond to questions from managers, clients, customers, and other stakeholders.

+ Strong mathematical skills, including the ability to apply advanced concepts such as exponents, logarithms, quadratic equations, permutations, analysis of variance, correlation techniques, sampling theory, and factor analysis.

+ Strong analytical and reasoning ability to define problems, collect data, establish facts, and draw valid conclusions.

+ Ability to interpret complex technical instructions in mathematical or diagram form and work with both abstract and concrete variables.

+ Ability and willingness to travel up to 25% domestically and internationally, including overnight stays.

+ Valid driver's license, good driving record, and ability to obtain a passport.

Additional

Skills & Qualifications

+

Experience with FANUC controls and CNC programming, which is a significant plus.

+

Experience with Allen-Bradley PLCs and related programming environments.

+ Knowledge of Mitsubishi PLC systems is advantageous.

+

Experience with robot programming and interfacing robots with CNC and automation systems.

+ Exposure to automated guided vehicles (AGVs), industrial robots, and advanced material handling systems.

+ Experience in control systems engineering within machine tools, automated material handling, or textile machinery is beneficial.

+ Demonstrated ability to work both collaboratively in a team environment and independently with moderate supervision.

+ Interest in and ability to stay current with cutting-edge industrial automation technologies.

+ Motivation to grow within a clearly defined career…