Automation and Controls Engineer

Job Title:

Automation & Controls Engineer

The Role:

Our Chaska site is seeking a highly skilled and innovative Automation & Controls Engineer to lead the design, development, and optimization of manufacturing automation systems. In this role, you will be responsible for architecting and implementing advanced control systems, supporting plant operations, and driving continuous improvement initiatives. You will partner closely with cross-functional teams including production, maintenance, and engineering to improve equipment performance, reliability, scalability, and safety across the site.

• Design, develop, and implement PLC, HMI, SCADA, and robotic control systems for manufacturing equipment
• Lead automation projects from concept, design, and programming through commissioning and production support
• Develop and maintain control system architectures, electrical designs, and documentation (schematics, network diagrams, etc.)
• Program and troubleshoot PLCs (Allen-Bradley preferred), HMIs, vision systems, and robotics platforms
• Optimize system performance, cycle times, and reliability using data-driven analysis and continuous improvement methodologies
• Diagnose and resolve complex electrical, controls, communication, and system integration issues
• Specify, integrate, and support industrial components including sensors, instrumentation, servo systems, VFDs, motion control, and safety systems
• Manage and support industrial networks (Ethernet/IP) and connectivity between systems
• Collaborate with mechanical and manufacturing engineering teams to design automated equipment, tooling, and fixtures
• Lead commissioning, validation, and startup activities for new production lines and capital equipment
• Ensure compliance with safety standards, electrical codes, and company policies
• Maintain and improve documentation, version control, and change management processes
• Support digital transformation initiatives including data collection, MES integration, and smart factory technologies
• Provide technical leadership and mentorship to technicians on automation best practices
• Collaborate with global teams to standardize automation platforms and processes
• Stay ahead of emerging technologies and recommend strategic improvements
• Communicate technical concepts, risks, and solutions clearly to stakeholders at all levels
• Adhere to PACE values – people & teamwork, accountability, integrity & trust, creativity and innovation, dedication to excellence

• Bachelor's degree in Electrical Engineering, Controls Engineering, Mechatronics, or related field
• Must be 18 years or older and have the right to work in the US without sponsorship
• 2+ years of experience in automation and controls engineering within a manufacturing environment
• Strong experience with PLC programming (Allen-Bradley/Logix platform preferred)
• Experience with HMI/SCADA systems (Factory Talk, Ignition, or similar)
• Knowledge of robotics systems (FANUC preferred), including programming and integration
• Proficiency in electrical system design and ability to read and develop schematics
• Experience with motion control systems, servo drives, and coordinated motion applications
• Knowledge of industrial communication protocols and network architecture
• Experience supporting and leading equipment commissioning and startup activities
• Strong troubleshooting skills across electrical, controls, and integrated systems
• Familiarity with safety systems (lockout/tagout, machine safety circuits, risk assessments)
• Experience with CAD tools (Solid Works, Solid Works Electrical, or similar preferred)
• Knowledge of data systems, MES integration, or Industry 4.0 technologies is a plus
• Strong analytical, problem-solving, and project management skills
• Ability to work independently and lead…