Controls Engineer

We seek a skilled Controls Engineer to lead automation, digital integration, and technical support in our manufacturing operations. The ideal candidate excels in PLC programming, MES/ERP connectivity, robotics, Industry 4.0 technologies, and enterprise software support (Sigma

NEST and Sim Trans). This role requires both hands‑on execution and strategic planning for digital transformation initiatives while also serving as a technical support resource for critical manufacturing systems.

$/yr – $/yr

• Design, program, and troubleshoot PLC‑based control systems (Allen‑Bradley, Siemens, etc.) for new equipment and retrofit projects.
• Create and maintain electrical schematics, panel layouts, and wiring diagrams using AutoCAD Electrical or EPLAN.
• Develop modular, scalable code structures for efficient reuse and system flexibility.

• Architect and implement data bridges between shop floor equipment, MES, and ERP systems (SAP, Oracle, Plex, etc.).
• Standardize data structures and communication protocols using OPC UA, MQTT, and REST APIs.

• Program and commission industrial robots (Fanuc, ABB, Motoman) for applications including material handling, assembly, and inspection.
• Integrate robotics with safety systems, vision systems, and control architecture.

• Lead deployment of IoT‑enabled devices for asset monitoring, predictive maintenance, and real‑time analytics.
• Implement edge computing solutions for latency‑critical operations and data reduction strategies.
• Collaborate with IT/OT teams to ensure secure, scalable industrial network architecture.

• Champion Industry 4.0 concepts: digital twins, virtual commissioning, machine learning integration, and data lakes.
• Evaluate and implement smart sensors and intelligent devices for condition‑based monitoring and self‑diagnostics.
• Ensure compliance with industrial cybersecurity frameworks (ISA/IEC 62443, NIST).

• Provide first‑line technical support for Sigma
  
  NEST nesting software and Sim Trans integration across manufacturing sites.
• Troubleshoot license pool/seat issues, configuration errors, and connectivity between Sigma
  
  NEST, Sim Trans, and Oracle Fusion.
• Maintain system stability by monitoring logs, diagnosing failures, and coordinating fixes with IT and vendor support teams.
• Train engineers, planners, and operators on best practices for using Sigma
  
  NEST and Sim Trans to minimize downtime.
• Develop and update user documentation, FAQs, and troubleshooting guides.

• Write comprehensive specification sheets, RFQs, and technical documentation to guide machine selection and standardization.
• Develop control standards and glossary documentation to ensure consistency across global operations.
• Manage the full lifecycle of controls projects including design, procurement, FAT, installation, commissioning, and validation.
• Collaborate cross‑functionally with mechanical, IT, safety, and manufacturing engineering teams to ensure seamless integration.

• Education: Bachelor’s degree in electrical engineering, Mechatronics, or related field.
• Experience: Minimum 7 years of experience in Controls/Systems Engineering and automation within a manufacturing environment.
• Strong proficiency in PLC/HMI programming
  , particularly Rockwell, Siemens, or Beckhoff.
• Experience with MES/ERP system integration and industrial communication protocols (Ethernet/IP, Modbus TCP, OPC‑UA).
• Demonstrated hands‑on experience in robotics programming and commissioning (Fanuc, ABB, or Motoman).
• Proven capability in machine installation, troubleshooting, and commissioning
  .
• Knowledge of IIoT platforms
  , industrial cybersecurity, and edge computing architectures.
• Familiarity with digital twin modeling
  , SCADA systems, and cloud integration (AWS, Azure IoT, etc.) is a plus.
• Excellent problem‑solving skills and ability to work in a high‑mix, fast‑paced environment.

• Mid‑Senior level

• Full‑time

• Engineering, Manufacturing, and Business Development

• Industrial Machinery Manufacturing