Maintenance Technician

Job Title:

Maintenance Technician

Job Description

The Maintenance Technician supports a high-volume manufacturing facility by installing, maintaining, troubleshooting, and repairing electrical, mechanical, hydraulic, pneumatic, and automation systems to ensure safe, reliable, and efficient production operations.

• Follow all safety guidelines, maintain a safe work environment, and promptly report any safety concerns.
• Read and interpret electrical, electronic, mechanical, pneumatic, hydraulic, and instrumentation schematics, and create sketches when needed for clarity.
• Install, maintain, repair, and replace automation systems throughout the production process.
• Troubleshoot and repair components such as servos, sensors, control systems, PLC hardware and software, solid-state motor drives, temperature controllers, and computerized control systems.
• Set up and troubleshoot in-mold labeling systems, heat transfer machines, and equipment operating at 480V.
• Diagnose and repair electro-mechanical and instrumentation equipment using appropriate testing tools such as meters and gauges.
• Apply knowledge of electrical, mechanical, hydraulic, and pneumatic systems to repair or replace equipment components.
• Assemble prototype or experimental circuits based on engineering instructions and technical documentation.
• Recommend design or circuitry improvements to simplify installation, operation, and maintenance.
• Analyze data from diagnostic equipment to identify and resolve system issues and improve equipment performance.
• Adjust, calibrate, and align equipment and components, and document performance results.
• Test newly installed equipment to verify system performance under real operating conditions.
• Identify and resolve root causes of downtime, scrap, and production inefficiencies.
• Support continuous improvement initiatives by optimizing plant processes and equipment performance.
• Maintain backups of programs from all electrical devices and ensure proper version control.
• Complete preventive maintenance tasks and maintain accurate documentation of all maintenance activities.
• Track and log equipment usage, maintenance activity, and parts replacement in appropriate systems or reports.
• Report automation system status and performance to leadership as needed.
• Assist in developing and updating maintenance procedures and work instructions.
• Communicate effectively with supervisors and team leaders regarding safety, quality, and production concerns.
• Maintain organized and clean work areas in accordance with 5S principles.
• Prepare work areas before tasks and ensure tools are available, properly maintained, and in good working condition.
• Support training initiatives and attend required training sessions to stay current on equipment and processes.
• Assist in identifying needs for new or replacement equipment to support production and reliability goals.
• Collaborate closely with maintenance, engineering, and production teams to resolve equipment and process issues.

• Minimum of 3-5 years of industrial maintenance experience.
• At least 2 years of experience in electrical and robotic work.
• Strong mechanical aptitude and proven troubleshooting skills.
• Working knowledge of Allen-Bradley and Siemens PLCs, controls, and communication protocols.
• Ability to read and interpret electrical, pneumatic, hydraulic, and instrumentation schematics.
• Ability to understand and work with basic ladder logic diagrams.
• Hands-on experience with AC/DC motors, starters, and relays.
• Hands-on experience with capacitive and inductive sensors.
• Practical experience with PLC systems and related components, including PLC troubleshooting.
• Experience using precision measuring tools and electrical testing equipment for diagnostics and repair.
• Ability to perform electrical troubleshooting, including work with 3-phase power and 480V systems.
• Ability to work independently and manage multiple tasks in a fast-paced production environment.
• Strong problem-solving skills and ability to collaborate effectively across maintenance, engineering, and production teams.
• Basic computer skills, including email, report writing, and use of spreadsheets for tracking parts and projects.
• Ability…