Experienced ABB Robot Programmer - Welding & Plasma Cutting Automation

We are seeking an experienced ABB Robot Programmer with hands‑on expertise in IRC5 controllers and welding automation. The ideal candidate will be responsible for programming, optimizing, maintaining, and servicing ABB robotic systems within our production environment. This is a critical role that requires both deep technical programming knowledge and a strong understanding of welding processes.

• Write, edit, and troubleshoot ABB RAPID language programs from scratch for welding and plasma cutting applications
• Develop and simulate robot programs using ABB Robot Studio offline programming software
• Build and maintain virtual cell models and deploy validated programs to the production floor to minimize rework
• Configure tool and work object calibrations, coordinate systems, and TCP setups

• Operate and program ABB IRC5 controllers using the Flex Pendant teach pendant
• Configure I/O systems, safety panels, and Multi Move functionality for coordinated multi-robot cells
• Read and resolve IRC5 error and event logs; troubleshoot faults including motor calibration errors, SMB battery issues, and axis limit faults

• Configure ABB Weld Guide arc welding packages and set up MIG weld data records within RAPID programs
• Dial in MIG welding parameters including wire feed rate, voltage, amperage, travel speed, shielding gas flow, and weave patterns based on material type and thickness
• Optimize plasma cut speeds, torch height control, kerf width, pierce delays, and cut path sequences through robot programming
• Ensure MIG weld quality compliance with applicable standards (e.g., AWS D1.1) and plasma cut dimensional tolerances

• Perform scheduled preventive maintenance per ABB product manual intervals, including axis gearbox lubrication, SMB and controller battery replacement, and cable harness inspection
• Service IRC5 cabinet components including drive unit inspection, fan replacement, and DSQC board identification and swapping
• Maintain MIG welding torches, wire feeders, liners, contact tips, and diffusers, as well as plasma torch consumables including nozzles, electrodes, and shields
• Service external positioners and other peripherals integrated into the robot cell
• Maintain accurate service logs, track consumable replacement cycles, and perform root cause analysis on recurring faults to maximize system uptime

• Enforce lockout/tagout (LOTO) procedures and robot safety cell protocols at all times
• Conduct safety audits of robot cell perimeters, light curtains, and interlocks

• 3–5 years of hands‑on ABB robot programming experience in a manufacturing environment
• Proficiency in ABB RAPID programming language
• Direct, demonstrable experience with IRC5 controllers and the Flex Pendant
• Experience with ABB Robot Studio offline programming and simulation
• Strong understanding of MIG/MAG welding processes and desirably plasma cutting operations as well
• Ability to read and interpret mechanical drawings, weld symbols, and electrical schematics
• Solid troubleshooting skills for both programming and mechanical/electrical faults

• ABB Robotics certification or formal ABB training coursework
• AWS welding certification or equivalent welding knowledge credential
• Experience with ABB Safe Move safety configuration
• Familiarity with Multi Move coordinated robot cell programming
• Experience integrating ABB robots with PLCs and external vision or seam tracking systems
• Associate’s or vocational degree in Robotics, Automation, Welding Technology, or a related field
• Experience with plasma cutting processes

This position requires working in an active manufacturing environment that includes exposure to welding fumes, plasma cutting operations, heat, noise, and industrial equipment. Appropriate PPE is required and provided. Candidates must be able to lift up to 50 lbs and work in a standing or kneeling position for extended periods.

Employees are eligible for a full benefit package:

10 paid holidays + 1 week vacation after 6 months, 2 weeks after 18 months, 3 weeks after 5 years, 4 weeks after 10.

Medical, dental and vision insurance is offered at very reasonable rates. Family coverage is approximately $100 per week.

Company paid life insurance for employee, optional coverage is available for family at additional discounted cost.

Uniforms provided. Pay is weekly. Regularly scheduled performance reviews.