Lead RMA Rework Inspector Job Chelmsford area,Massachusetts USA,Quality Assurance

About Analog Devices

Analog Devices, Inc. (NASDAQ: ADI) is a global semiconductor leader that bridges the physical and digital worlds to enable breakthroughs at the Intelligent Edge. ADI combines analog, digital, AI, and software technologies into solutions that combat climate change, reliably connect humans and the world, and help drive advancements in automation and robotics, mobility, healthcare, energy and data centers. With revenue of more than $11 billion in FY25, ADI ensures today's innovators stay Ahead of What s Possible.

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At ADFED LLC, quality is critical to mission success. We are seeking an experienced Lead RMA/Rework Inspector to support our RF and microelectronics manufacturing operations by ensuring the highest standards of product quality, reliability, and workmanship for aerospace and defense applications.

In this highly visible role, you will serve as a technical leader within the inspection organization, supporting Returned Material Authorization (RMA), rework, repair, and manufacturing activities across a broad range of microelectronic products and assemblies. The ideal candidate has a strong background in microelectronics inspection, a keen eye for detail, and the ability to mentor and support team members while ensuring compliance with customer, military, and industry standards.

This position offers the opportunity to work with advanced RF technologies, collaborate closely with engineering and manufacturing teams, and directly contribute to products where quality and reliability are paramount.

Key Responsibilities

Lead inspection activities associated with RMA, rework, repair, and manufacturing operations.
Perform detailed visual inspections of highly complex RF and microelectronic assemblies, ensuring conformance to customer specifications, military standards, and internal quality requirements.
Inspect a wide variety of components and assemblies, including:

Semiconductors
MMICs
Commercial-off-the-Shelf (COTS) components
Printed Circuit Boards (PCBs)
Printed Circuit Board Assemblies (PCBAs)
Machined housings
Hybrid microelectronics
Discrete components

Conduct visual inspections, including:

Pre-cap inspections
Final inspections
MMIC inspections
Wire bond inspections

Accurately document inspection results and maintain quality records within company systems.
Review manufacturing documentation, travelers, certifications, and quality records for completeness and accuracy.
Perform mechanical measurements and dimensional verification using precision inspection equipment.
Interpret engineering drawings, source control drawings (SCDs), specifications, and workmanship standards.
Support root cause investigations and corrective action activities related to quality issues and customer returns.
Partner with Manufacturing, Engineering, and Quality teams to drive continuous improvement initiatives.
Provide guidance and training to less experienced inspectors and support the development of inspection best practices.
Ensure compliance with internal procedures, customer requirements, and industry regulations.

Required Technical Knowledge

IPC-A-610, Acceptability of Electronic Assemblies
IPC-A-600, Acceptability of Printed Boards
MIL-STD-883 Method 2009, Package Inspection
MIL-STD-883 Method 2010, Low and High Power Visual Inspection
MIL-STD-883 Method 2011 and 2023, Wire Bond Testing
MIL-STD-883 Method 2017, Internal Visual Inspection
MIL-STD-883 Method 2019, Die Shear Testing

Qualifications

Required

Must be a U.S. Citizen.
High School Diploma or equivalent.
5+ years of experience in microelectronics, RF electronics, aerospace, defense, semiconductor, or related high-reliability manufacturing environments.
Demonstrated experience performing optical microscopy inspections.
Proven ability to read and interpret engineering drawings, source control drawings, process documentation, and specifications.
Experience using precision inspection equipment and measurement tools.
Strong attention to detail and commitment to quality.
Excellent communication and organizational skills.
Ability to work independently and prioritize multiple tasks in a fast-paced manufacturing environment.

Preferred

Previous lead, trainer, or mentor experience within a quality or inspection organization.
Experience with SAP ERP systems.
Experience using EMPOWER document control systems.
Familiarity with RMA processing, repair verification, and failure analysis support.
IPC certification or…