Controls Automation Technician

Job Description Are you passionate about industrial automation and solving complex equipment challenges? As a Controls Technician, you'll play a key role in supporting automated manufacturing systems by troubleshooting controls-related issues, improving system performance, and helping ensure reliable production operations.

Compensation & Schedule Starting Pay: $40.25/hr night Shift Premium: 10% shift differential ($44.27/hr.)

Schedule:

2-2-3 rotation, 7:00 AM - 7:00 PM or 7:00 PM - 7:00 AMWhat You'll Do Validate machine sequence of operation and verify systems are performing as intended

Investigate automation-related issues that cannot be attributed to equipment failure

Identify recurring faults, nuisance stops, timing issues, and abnormal system behavior

Support troubleshooting of intermittent and difficult-to-replicate automation issues

Partner with Operations, Maintenance Automation, and Engineering to identify root causes and corrective actions

Troubleshoot issues involving PLCs, HMIs, robots, vision systems, sensors, and industrial communications

Support startup, recovery, and operational validation following maintenance activities and system changes

Verify proper interaction between machines, operators, and automation systems

Support implementation and validation of approved controls improvements

Identify opportunities to reduce minor stops, recurring faults, and automation-related production losses

Assist with testing and commissioning activities for system upgrades and modifications

Maintain records of controls-related investigations, system changes, and corrective actions

Update documentation and support change management processes as required

Follow plant safety policies including Lockout/Tagout, arc-flash, and electrical safety standards

Participate in safety audits, risk assessments, and incident investigations when automation systems are involved

Basic Qualifications3+ years of experience supporting industrial automation or control systems in a manufacturing environment.

Ability to read and interpret electrical schematics and control drawings.

Experience troubleshooting PLC, HMI, robotic, and industrial automation systems.

Understanding of industrial communication networks and automation devices.

Knowledge of automated manufacturing processes and machine sequences of operation.

Strong troubleshooting, analytical, and problem-solving skills.

Effective verbal and written communication skills.

Strong attention to detail and documentation practices.

Ability to lift up to 50 pounds.

Ability to climb ladders and work in a manufacturing environment.

Preferred Qualifications Associate degree in Mechatronics, Automation Technology, Engineering Technology, Computer Science, or a related technical field.

Experience with Rockwell Automation platforms.

Experience supporting highly automated manufacturing operations.

Experience with system commissioning, controls validation, and continuous improvement initiatives.

Familiarity with robotics, vision systems, and advanced industrial automation technologies.

What We Offer Opportunity to work with advanced automation and manufacturing technologies.

Exposure to complex robotics, controls, and automated systems.

Career growth and development opportunities within LEGO Manufacturing Virginia.

Collaborative environment working alongside Operations, Engineering, Maintenance, and OT teams.

Opportunity to drive continuous improvement and operational excellence.

Safe, team-oriented workplace focused on learning, innovation, and quality.

Compensation The salary for this position has a range of $40.25 - $40.25 based on anticipated responsibilities, market benchmarks, and organizational constraints. The LEGO Group carefully considers a wide range of compensation factors, including but not limited to prior experience, skills, expertise, location, internal equity, and other considerations permitted by law. The comprehensive remuneration details, inclusive of benefits, will be communicated upon finalisation of the employment offer.

Applications are reviewed on an ongoing basis. However, please note we do amend or withdraw our jobs and reserve the right to do so at any time, including prior to any…