Global Trainer - Molding Operator

Position: Global Job Trainer - Molding Operator
Job Description

Virginia's molding areas. This is a standard shift (8am-4pm) with the flexibility to work non-standard shifts as necessary. This position combines hands-on technical expertise with global training responsibilities.

This role is responsible for designing training materials, coaching employees and job coaches, supporting onboarding, and ensuring standardized work practices using Job Instruction methodology. Trainers are also accountable for embedding and sustaining global standards in their respective areas and are active participants in the Global Trainer Network, representing Virginia in cross-site alignment and knowledge sharing efforts.

The Global Job Trainer - Molding Operator supports Molding, Raw Material and Equipment Operators in our Molding Production department. Approximately 60% of the time is dedicated to formal training, development, documentation, and instruction. The remaining time is spent actively engaged in the Molding Operations department to maintain relevant technical skills and provide on-the-floor coaching.

Key Responsibilities:

Training Development & Execution

* Create and maintain high-quality, up-to-date training materials, job aids, and standardized work documents for assigned area.

* Deliver TWI Job Instruction (JI) and support structured on-the-job training for new hires, cross-training, and upskilling efforts.

* Mentor and evaluate local job coaches, building frontline training capability across all shifts.

* Monitor training effectiveness and take proactive action to maintain consistency and compliance with best practices.

Operational & Technical Engagement

* Operate injection molding machines according to standard operating procedures and production schedules.

* Ensure high efficiency and proper functioning of molds, equipment, and machines.

* Monitor machine operation and handle minor technical stops to minimize downtime.

* Actively participate in preventive activities such as cleaning, quality control, maintenance, and lubrication of molds and machines.

* Load and deliver raw plastic resin and masterbatch to injection molding machines using automated material handling systems.

* Perform routine and industrial cleaning, upkeep, and basic troubleshooting of material handling and peripheral molding equipment (e.g., grinders, dryers, blenders, Motan systems), ensuring optimal performance, cleanliness, and prevention of material contamination or downtime.

Quality, Safety & Communication

* Ensure training meets safety, quality, and production performance standards.

* Participate in area whiteboard meetings, huddles, and shift pass-downs to align training needs and reinforce performance expectations.

* Assess and escalate visual quality or process deviations in accordance with escalation procedures.

Global Standardization & Collaboration

* Serve as the local expert and point of contact when global training standards are introduced or updated.

* Align and deploy global standards in the local area, ensuring accuracy, adherence, and full implementation.

* Collaborate with other Global Job Trainers across LEGO sites as part of the Global Trainer Network to share knowledge, resolve challenges, and build consistency across plants.

Qualifications

Education & Experience

* High school diploma or GED required.

* Additional technical training or certifications in manufacturing, maintenance, or production operations are a plus.

* Minimum 2 years of hands-on experience in molding production.

* Proven understanding of workflows, safety protocols, and quality standards in a production or manufacturing environment.

* Experience in training, mentoring, or onboarding team members preferred.

* Willingness to travel domestically and internationally for training as needed.

Skills & Competencies

* Strong communication and coaching skills; able to clearly explain tasks and provide constructive feedback.

* Demonstrated ability to work independently and collaboratively in a fast-paced production setting.

* Comfortable using digital tools such as email, document systems, and production tracking tools.

* Proficiency in English (verbal and written) required - minimum CEFR level B2-C1 or equivalent.

Preferred…