Continuous Improvement Project Manager

Position: Continuous Improvement (CI) & Operational Excellence (OpEx)

Location: United States (Remote with FULL TIME TRAVEL)

Job Summary

Sky Limit Systems is seeking a dynamic and results-driven Manufacturing Project Manager – Continuous Improvement (CI) & Operational Excellence (OpEx) to lead strategic improvement initiatives across multiple manufacturing facilities nationwide. This role focuses on identifying bottlenecks, improving throughput, optimizing processes, and executing cost-saving projects that drive measurable impact.

The ideal candidate will have a strong background in manufacturing project management, process optimization, and data analysis, with expertise in Lean, Six Sigma, and other CI methodologies.

Key Responsibilities

Continuous Improvement & Operational Excellence

• Lead CI and OpEx projects to enhance efficiency, productivity, and manufacturing performance.
• Conduct time studies and workflow analysis to identify bottlenecks and implement solutions for process optimization.
• Improve production flow, increase throughput, reduce cycle times, and enhance OEE (Overall Equipment Effectiveness).
• Utilize Lean, Six Sigma, and other CI tools to drive waste reduction and operational efficiency.
• Implement standard work practices, line balancing, and performance tracking systems to sustain improvements.
• Oversee the end-to-end execution of manufacturing improvement projects, ensuring timely delivery and measurable outcomes.
• Collaborate with cross-functional teams (operations, engineering, maintenance, and leadership) to align project objectives with business goals.
• Utilize data-driven decision-making to track project impact and report key performance indicators (KPIs) such as yield, uptime, and cost savings.
• Ensure that projects align with company objectives for quality, cost, and on-time delivery.
• Mentor and train manufacturing teams on best practices in CI, Lean, and OpEx methodologies.
• Foster a culture of continuous improvement, driving engagement at all levels of the organization.
• Develop training materials and conduct workshops to enhance process improvement capabilities among employees.
• Identify and execute cost-reduction strategies while maintaining operational excellence.
• Engage with key stakeholders, including senior leadership and plant managers, to communicate project progress, challenges, and success stories.
• Provide clear documentation and reporting on project objectives, methodologies, and results.

Qualifications & Experience

• Bachelor’s degree in Engineering, Manufacturing, Business Administration, or a related field (Master’s degree preferred).
• 7+ years of experience in manufacturing project management, with a focus on continuous improvement and operational excellence.
• Strong expertise in Lean Manufacturing, Six Sigma (Green/Black Belt preferred), and process optimization.
• Proven track record of executing high-impact projects that improve throughput, efficiency, and cost savings.
• Experience conducting time studies, process mapping, and workflow optimization.
• Proficiency in data analysis tools to drive insights and measure performance improvements.
• Strong communication and leadership skills, with the ability to collaborate across departments.
• Willingness to travel nationwide to various manufacturing sites as needed.

Why Join Us?

• Lead high-impact projects that transform manufacturing operations.
• Work with industry-leading companies to drive measurable improvements.
• Be part of a collaborative, innovative, and results-driven consulting team.
• Competitive salary, performance-based incentives, and professional development opportunities.

If you're passionate about driving operational excellence and continuous improvement in manufacturing, we’d love to hear from you!