Advanced Chemical Operator 2nd Shift

Position: Advanced Chemical Operator 2nd Shift [3pm-11:30pm]
General Summary

Advanced Chemical Operators at Michelman are experienced production team members who safely and independently manufacture specialty chemical batches using a range of equipment including reactors, kettles, filtration systems, and utility operations. They follow standard operating procedures to prepare, adjust, and complete production orders while interpreting process data, identifying abnormalities, and escalating as needed. Advanced Chemical Operators are proficient in executing changeovers, cleaning procedures, and inventory transactions, and they help ensure smooth shift handoffs by documenting work clearly and communicating process conditions.

In this role, Advanced Chemical Operators model strong compliance with safety, environmental, and quality requirements and are trusted to uphold operational discipline without constant supervision. While not formal leaders, they provide informal support to peers, share improvement ideas, and help refine work instructions based on hands-on experience. They collaborate with support teams to troubleshoot issues, submit maintenance requests, and contribute to root cause investigations when problems arise.

Advanced Chemical Operators demonstrate sound judgment, high ownership, and a strong grasp of the production process.

Advanced Chemical Operators manufacture cold blend batches, or emulsion center batches, or reactor batches, and work independently in one or more areas, including but not limited to wastewater treatment, packaging, extrusion operation, or material handling.

Primary Responsibilities

* Act as equipment and area owner, maintaining ownership over assigned equipment.

* Ensure readiness of utilities for unit operation (e.g., heat exchanger, hot-water-on-demand).

* Follow SOPs to safely operate equipment including reactors, kettles, mixers, pumps, filtration, forklifts, and utilities.

* Load, unload, and package materials per instructions, completing all documentation.

* Manufacture batches per work orders and adjust as needed to meet specifications.

* Monitor and interpret process parameters, record data in real time, and escalate abnormal conditions or trends.

* Operate process systems (e.g., extruders, packaging lines, wastewater treatment, boiler) in compliance with safety, quality, and efficiency standards.

* Participate in shift handoffs and daily tier meetings to support production continuity.

* Perform equipment calibrations in accordance with gauge standards.

* Record inventory transactions accurately in ERP.

* Support product trials and help refine batch procedures.

* Use checklists to perform equipment changeovers, line clearances, and task verifications.

* Use checklists to prepare and perform equipment cleaning and/or sanitization, changeovers, line clearances, and task verifications.

* Verify raw material identity, lot codes, and quantities before staging for production.

General Responsibilities

* Access digital tools for just-in-time learning and job guidance.

* Ask clarifying questions to ensure task understanding and reduce operational risk.

* Communicate effectively with team leaders, support staff, and managers to address safety, quality, and production concerns.

* Complete required training, certifications, and assessments on time.

* Follow all EHS and Quality policies to maintain a safe and compliant workplace.

* Guide new and existing operators by modeling standard work and reinforcing best practices.

* Keep work areas clean and organized to meet housekeeping and GMP standards.

* Provide peers with constructive feedback to improve safety, quality, and efficiency.

Environmental, Health, & Safety Responsibilities

* Actively engage in safety meetings and toolbox talks.

* Lead or participate in shift-level near-miss and incident reviews.

* Maintain situational awareness of all work occurring within the assigned area. Ensure that concurrent activities do not create safety risks or operational conflicts.

* Review and follow hazard labels and chemical handling procedures.

* Segregate and dispose of waste materials per environmental guidelines.

* Stop work when undue health, safety, or environmental risks are present. Step back and get help before proceeding.

* Support safe work execution in coordination with Maintenance, Engineering, Project Teams, and peers.

* Wear required PPE in accordance with procedures and safety data sheets (SDSs).

Quality Responsibilities

* Perform quality control tests and adjust batches to meet specifications.

* Collaborate with the quality team to resolve product or customer issues.

* Review batch records and follow deviation and escalation procedures.

* Support problem-solving efforts to prevent or correct quality defects.

* Select appropriate scale to confirm material weights before addition.

Continuous Improvement Responsibilities

* Identify and report ways to reduce scrap, waste, or energy use.

* Lead or participate in continuous improvement activities.

* Lead or participate in cycle counts to improve inventory accuracy.

* Lead or support…