Maintenance Tech - Nights

Overview

Job Purpose Statement Maintenance Tech I is a position that can be assigned to any of the roles listed for the manufacturing plant. The primary function is to rotate between different jobs as business needs dictate:
Electrician, Machinist, Mechanic and Boiler Operator. Required training will be provided before placement in a role.

• The primary function is to fabricate, design, and redesign parts, and repair parts for all machinery in the plant.
• Be assigned to the machine shop.
• Operate all machine type equipment (lathes, drill presses, grinders, mills, and saws).
• Design and redesign parts for shop machining, repair and modify molds and hardware.
• Fabricate parts and repair parts for shop machinery.
• Perform welding as needed.
• Complete necessary paperwork on each job order.

• Test, install, program, assemble, and maintain electronic equipment and components of processing operations in the plant.
• Be familiar with the function and purpose of all electrical devices used within the plant.
• Assist in the repair and/or replacement of mechanical equipment.
• Be familiar with the National Electric Code Handbook.
• Install, troubleshoot, and program computers used in processing operations.
• Operate shop machinery and use electrical test equipment.
• Repair/replace and install components of electrical devices.
• Perform basic troubleshooting on electrical equipment and understand/troubleshoot electrical/electronic control systems.
• Fabricate and install conduit systems.
• Perform electronic maintenance on motors and controls.

• Maintain steam pressure, air pressure and hydraulic pressure needed for curing tires, heating oil, plant operation, and equipment.
• Check log book daily for potential problems.
• Inspect compressors, add lubrication oil, and check crank case level.
• Operate air dryer and air bundle by using controls.
• Check temperatures of the air compressor and cooling water level.
• Check lubricators to ensure operation.
• Inspect boiler water columns and perform sediment removal as needed.
• Perform chemical tests and check boiler water conductivity; add chemicals as needed.
• Check pumps and monitor gauges.

• Provide mechanical work, maintenance, repair, and rebuild services for machines in the plant.
• Identify machines assigned for mechanical attention daily.
• Responsible for repairs and/or rebuilds on shop machines.
• Log machine downtime and clock number; log machine back in after work is completed.
• Perform routine rebuilds for worn or modified machines; floor coverage for day-to-day maintenance; participate in preventive/predictive maintenance procedures.
• Rebuild parts for various machines and assist with electrical work when needed.
• Understand and repair electrical components of machines and plants.
• Must pass an in-house mechanical examination with a score of 70% or better.

• High School diploma/GED required, or commit to obtain a GED with Carlstar-sponsored GED program within 12 months of hire date
• Certification as a Forklift Operator
• Three to five years of industrial experience
• Minimum of 1 year in a manufacturing/distribution operation preferred
• Ability to work in a fast-paced environment while meeting production and quality goals
• Ability to obtain and maintain a valid forklift or equipment license as needed or required

• Must meet the ergonomic and physical base requirements for this position and pass company tests: agility and drug
• Exerting 200 lbs occasionally, and/or up to 75 lbs frequently and/or up to 30 lbs continuously
• Stand 90% and walk 10% of a normal day
• Lift/Carry 25 lbs to 100 lbs; lifting over 70 lbs requires assistance
• Push/pull: 50 lb constantly, up to 250 lb occasionally
• Pinch minimum 12 lbs; grasp minimum 125 lbs
• Full range of motion: neck, shoulders, elbows, wrists, hands, trunk, and feet
• Working conditions:
  
  inside and outside, extreme temperatures, moderate noise, vibrations, wet, humidity, moving mechanical parts, electric shock, chemicals, heights, explosions, burns, odors, dust, steps, handrails, slick floors, protrusions, narrow access