Manufacturing Engineer - 1626

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Full Time Colorado Springs, CO, US

2 days ago Requisition

Scientific Applications & Research Associates, Inc. (SARA) is a world-class Defense Research and Development enterprise, with a charter to create new and emerging technology innovations in support of Commercial & Government organizations. We have expertise in RF, EMP, Pulsed Power, Acoustics, and Threat Warning Systems, and we prioritize partnering with our customers to address real-world problems with cost-effective solutions… that work.

SARA's High-Powered Electromagnetics division is seeking a highly motivated Production Engineer to support the transition of innovative products from prototype through low-rate production out of our Colorado Springs, CO facility. This role bridges engineering, manufacturing, and quality to develop production-ready designs, optimize manufacturing processes, and ensure successful execution of customer programs. The ideal candidate enjoys solving practical manufacturing challenges, improving production efficiency, and working hands-on alongside technicians and engineers to build high-quality hardware.

Core Responsibilities:

• Design mechanical products and assemblies with manufacturability, quality, and production scalability in mind
• Apply Design for Manufacturing (DFM) and Design for Assembly (DFA) principles throughout the design process
• Develop prototype hardware and transition designs into production-ready products
• Design and implement production tooling, fixtures, assembly aids, and jigs
• Support manufacturing teams by troubleshooting production and assembly issues while implementing corrective action activities
• Work closely with Manufacturing, Quality, and Program Management to achieve project objectives
• Perform engineering analyses and proof-of-concept evaluations to validate design solutions
• Support prototype, qualification, environmental, and production testing activities
• Lead and train teams while performing tolerance analyses and GD&T principles to optimize product performance and manufacturing repeatability
• Contribute to engineering drawings, Bills of Materials (BOMs), work instructions, and Technical Data Packages (TDPs)
• Support Engineering Change Notices (ECNs) and Engineering Change Orders (ECOs) by implementing design changes and maintaining accurate product documentation
• Identify opportunities to improve manufacturing efficiency, product quality, and assembly processes.
• Collaborate with suppliers to resolve technical and manufacturability challenges
• Provide technical guidance to technicians during prototype and production builds
• Perform other duties, assignments, and responsibilities as reasonably assigned by management in support of departmental, programmatic, and organizational objectives

Requirements:

• Bachelor's degree in Mechanical Engineering or a related engineering discipline
• 2 – 4 years of experience in production engineering, manufacturing engineering, or mechanical product development
• Proficiency with Solid Works or equivalent CAD software
• Experience creating engineering drawings and manufacturing documentation
• Working knowledge of GD&T and production-focused design principles
• Experience supporting prototype or production builds
• Strong mechanical aptitude and practical problem-solving skills
• Ability to interpret customer requirements and develop practical engineering solutions
• Excellent written, verbal, and interpersonal communication skills
• Proficiency with Microsoft Office applications
• Ability to work independently and as part of a multidisciplinary team
• U.S. citizenship with the ability to obtain and maintain a DoD security clearance
• May require Moderate physical effort, including standing, sitting, and use of hands while performing duties, and carrying or lifting up to 50 pounds
• Working environment is indoor, moderately loud, reasonably clean, well-lit, and well-ventilated; moderate physical hazards may exist

Preferred Qualifications:

• 4 – 7 years of experience in production engineering, manufacturing engineering, or…