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Senior Propellant Chemist

Job in Broomfield, Boulder County, Colorado, 80020, USA
Listing for: Executive Recruiting Group
Full Time position
Listed on 2026-05-25
Job specializations:
  • Engineering
    Materials Engineer, Process Engineer
Salary/Wage Range or Industry Benchmark: 100000 - 125000 USD Yearly USD 100000.00 125000.00 YEAR
Job Description & How to Apply Below
Location: Broomfield

This role will lead formulation of printable energetic materials, focusing on binder chemistry, rheology, curing, and energetic performance for extrusion or hybrid additive processes.

Responsibilities
  • Develop printable propellant formulations (AP/HTPB, GAP, or alternativebinders)
  • Engineer rheology for extrusion, DIW (Direct Ink Writing), or hybrid AMprocesses
  • Formulate metalized systems (Al, boron) compatible with printing
  • Optimize viscosity, cure kinetics, and green strength
  • Define safe handling, mixing, and printing protocols for energeticmaterials
  • Conduct small-batch mixing, casting, and printed sample evaluation
  • Perform burn rate characterization, strand burner testing, and mechanical testing
  • Collaborate with mechatronics engineer to co-design material + printer architecture
  • Support scaling from lab-scale to prototype production
Required Qualifications
  • B.S./M.S./PhD in Chemistry, Chemical Engineering, Materials, or Energetics
  • 5–12+ years experience in solid rocket propellants or energetic materials
  • Deep expertise in binder systems (HTPB, GAP, polybutadienes, or novel polymers)
  • Experience with rheology, cure chemistry, and polymer formulation
  • Hands-on experience with mixing, casting, and energetic lab work
Preferred Qualifications
  • Experience with additive manufacturing of viscous materials (inks,slurries, pastes)
  • Experience with nano/micro metal particles (Al, boron)
  • Familiarity with printable energetic composites or DIW processes
  • Background in energetic safety (ATF, OSHA, DoD standards)
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Position Requirements
10+ Years work experience
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