Lead Manufacturing Engineer

Location: Broomfield

US Broomfield, COScience & Technology – Hardware Manufacturing /Full-time /On-site

We are seeking a highly skilled and driven Lead Manufacturing Engineer to join our team in Broomfield, CO. This role will provide manufacturing engineering leadership for a complex hardware program, integrating manufacturing efforts across multiple subsystems and ensuring the program progresses from development through production with a focus on manufacturability, quality, schedule, cost, and production readiness.

The Lead Manufacturing Engineer will serve as the primary manufacturing engineering interface for the program, coordinating with subsystem engineering teams, systems engineering, supply chain, quality, production, technicians, and program leadership. This individual will establish and drive manufacturing readiness activities across the full program, identify and mitigate manufacturing risks, and ensure subsystem efforts are aligned with overall program requirements and production objectives.

The ideal candidate is comfortable working at both the systems level and deep within individual manufacturing challenges and can translate complex technical requirements into executable manufacturing processes.

All applicants for placement in safety-sensitive positions will be required to submit to a pre-employment drug test.

Key Responsibilities:

Serve as the lead manufacturing engineering interface for an entire hardware program, integrating manufacturing activities and requirements across multiple subsystems and functional teams.

Establish and drive the program's manufacturing readiness strategy, including manufacturing requirements, producibility assessments, process development, validation, production readiness, and transition from development into production.

Partner with subsystem engineering leads to ensure designs, processes, materials, tooling, documentation, inspection methods, and production requirements are aligned with overall program objectives.

Lead cross-functional resolution of manufacturing, integration, quality, and production issues, utilizing structured root cause analysis, corrective action, and continuous improvement methodologies.

Identify, assess, and mitigate manufacturing risks across the program, including technical, supply chain, operational, quality, cost, and schedule risks.

Review designs and subsystem architectures for manufacturability, assembly, test, inspection, reliability, cost, and scalability, and lead producibility improvement initiatives.

Develop and maintain manufacturing processes, work instructions, production documentation, inspection plans, process controls, and operator training materials.

Lead the development and implementation of tooling, fixtures, assembly aids, test equipment, and other production infrastructure required to support repeatable and scalable manufacturing.

Coordinate manufacturing engineering activities supporting prototype builds, pilot builds, technology transfer, production ramp, and ongoing production.

Establish and monitor key manufacturing metrics, including yield, cycle time, first-pass yield, defects, rework, capacity, and process capability, and drive improvements based on data.

Partner with Supply Chain and Strategic Sourcing to establish manufacturing requirements, support supplier selection and qualification, and address supplier-related technical and production risks.

Work closely with Quality Engineering to establish appropriate inspection, acceptance, process control, and nonconformance resolution strategies.

Support production planning and scheduling by identifying manufacturing constraints, capacity requirements, long-lead manufacturing activities, and resource needs.

Coordinate and integrate manufacturing engineering deliverables across…