CFD​/Aftertreatment Engineer

CFD/Aftertreatment Engineer - MATLAB/Simulink

Location:

Onsite – Columbus, IN

We are seeking a skilled and motivated MATLAB/Simulink and CFD Engineer to support the development and simulation of diesel exhaust after-treatment systems. This role will be primarily onsite in Columbus, IN, with collaboration across global engineering teams and external catalyst suppliers.

The ideal candidate will bring strong expertise in MATLAB/Simulink modeling, thermal-fluid sciences, and computational fluid dynamics (CFD), with an emphasis on catalyst modeling and system simulation of components such as DOC, DPF, SCR, and NASD.

• Develop, calibrate, and validate aftertreatment component models (DOC, DPF, SCR, NASD) using engine test data or synthetic data.
• Create complete system-level models and support simulation via MATLAB Simulink.
• Develop and utilize S-functions, FMU models, and automation tools for simulation and post-processing.
• Conduct model validation and calibration development using ECU/ECM data.
• Support Hardware-in-the-Loop (HiL) and Software-in-the-Loop (SiL) applications for early-stage control software validation.
• Use AVL Cruise M as the primary simulation tool for system-level modeling and performance evaluation.

• Work with internally developed and supplier-provided catalyst models.
• Evaluate and enhance model accuracy and robustness.
• Develop user-friendly analytical tools in MATLAB for use by internal engineering teams.

• Work closely with product business units (BUs), calibration engineers, and catalyst suppliers to support integration and validation efforts.
• Improve existing modeling processes and simulation workflows.

• CAD Cleanup / Meshing:
  Ansys Workbench, Space Claim, ICEM (Hex/Tetra), Fluent Meshing, ANSA, STAR-CCM+
• Solvers:
  Ansys Fluent, Ansys CFX, STAR-CCM+
• Post-Processing:
  Ansys CFD Post, Fluent, STAR-CCM+

• Automotive and industrial exhaust after-treatment systems
• Under-hood and exhaust filter thermal simulation
• Combustion, cooling jacket, and rotor-stator heat transfer analysis
• HVAC and data center airflow analysis
• Electronic component cooling, oil-water-gas separation, and power plant systems

• Steady/Transient state simulation
• Conjugate heat transfer (CHT)
• Multiphase and multispecies transport
• Particle tracking simulations

• Bachelor's or Master's in Mechanical, Automotive, Chemical, or related Engineering discipline.
• Minimum 5 years of hands-on experience in MATLAB and Simulink for system modeling and simulation.
• Academic or professional experience in chemical reaction kinetics, catalysis, or heat/mass transfer is preferred.
• Exposure to engine control modules (ECMs/ECUs) and aftertreatment calibration workflows.
• Strong analytical and communication skills.

• Experience with AVL Cruise M (training can be provided).
• CFD simulation experience (using Ansys, STAR-CCM+).
• Background in automotive exhaust systems, fluid-thermal systems, or powertrain modeling.