PDI Repair Technician

PDIRepair Technician

Department: Pre-Delivery Inspection (PDI) / Operations Reports To: PDI Team Leader / Production Supervisor Classification: Hourly Recommended Pay Classification: PDI Repair Technician

The PDI Repair Technician is an advanced technical position responsible for diagnosing, repairing, replacing, adjusting, and verifying components and systems on completed Terberg vehicles during the Pre-Delivery Inspection process.

This position is responsible for correcting mechanical, electrical, hydraulic, pneumatic, structural, and assembly-related issues identified during PDI to ensure every vehicle meets Terberg quality, safety, functionality, and customer requirements prior to release and shipment.

Unlike the standard PDI Technician role, the PDI Repair Technician must possess the technical ability to remove, replace, repair, and properly reinstall components and assemblies throughout the truck
. The technician must be capable of troubleshooting complex problems, determining root cause, completing repairs, and verifying that the vehicle operates correctly after the repair.

• Diagnose mechanical, electrical, hydraulic, pneumatic, and assembly-related problems identified during PDI.
• Determine root cause of defects and identify the appropriate repair method.
• Remove, repair, replace, adjust, and reinstall components and assemblies as required.
• Perform advanced repairs without compromising vehicle safety, quality, or functionality.
• Verify proper operation of repaired systems before releasing the vehicle.
• Perform functional testing following repairs.
• Escalate complex technical concerns to Engineering, Quality, or supervision when appropriate.

The PDI Repair Technician may be required to diagnose and repair components associated with:

• Engine and drivetrain system
• Hydraulic systems
• Electrical systems and wiring
• Pneumatic systems
• Steering systems
• Brake systems
• Cooling systems
• Cab components and controls
• Lighting and electrical accessories
• Chassis components
• Suspension components
• Body panels and mounting hardware
• Pumps, hoses, fittings, valves, and cylinders
• Sensors, switches, connectors, and harnesses
• Customer-installed or vehicle-specific options
• Other truck components or assemblies as required

• Support the PDI team in completing vehicles according to the production and shipping schedule.
• Review defects identified during the PDI inspection process.
• Correct defects before vehicles are approved for shipment.
• Perform final verification of completed repairs.
• Ensure repaired vehicles meet applicable Terberg specifications and quality requirements.
• Communicate vehicle status and outstanding repair concerns to the PDI Team Leader or Supervisor.

• Maintain a strong “Right First Time” approach to all repairs.
• Follow approved specifications, drawings, work instructions, and repair procedures.
• Verify torque requirements and other critical specifications after repairs.
• Ensure workmanship meets Terberg quality standards.
• Document completed repairs accurately.
• Support containment and corrective actions when recurring defects are identified.
• Identify repeat issues and communicate trends to Quality, Engineering, and Operations.
• Protect finished vehicles from damage while performing repairs.

• Identify parts and components required to complete repairs.
• Verify missing, damaged, incorrect, or defective components.
• Work closely with Material Handling/Warehouse personnel to obtain replacement parts.
• Communicate backordered or unavailable parts that could affect vehicle completion.
• Ensure removed and replacement components are properly controlled.
• Notify leadership of parts shortages that could impact shipment schedules.

• Use systematic troubleshooting techniques to identify root causes.
• Read and interpret electrical schematics, hydraulic diagrams, engineering drawings, and technical documentation.
• Use appropriate diagnostic equipment and tools.
• Assist Engineering and Quality with investigation of complex or recurring problems.
• Provide feedback regarding manufacturing issues discovered during PDI.
• Recommend improvements that prevent defects from reaching PDI.

• Follow all company safety policies and procedures.
• Use required personal protective equipment (PPE).
• Follow proper Lockout/Tagout procedures when applicable.
• Safely operate hand tools, power tools, diagnostic equipment, lifting devices, and material-handling equipment.
• Immediately report unsafe conditions or damaged equipment.
• Maintain a clean and organized work area using 5S principles.

• Participate in root cause analysis and corrective action activities.
• Support Lean Manufacturing and continuous improvement initiatives.
• Identify recurring defects and opportunities to improve upstream manufacturing processes.
• Participate in Kaizen activities as required.
• Help develop or improve standardized repair procedures.
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