Quality Engineer

The Asahi Kasei Group operates with a commitment of creating for tomorrow. Our business sectors, Material, Homes, and Health Care, contribute to the development of society by anticipating the changing needs of those around the world. We look for candidates that offer a fresh perspective and a variety of skills to help us achieve our commitment.

We are currently seeking applications to fill the following job opening at Celgard where we develop and manufacture membrane battery separators that are critical components used in lithium-ion batteries for electric drive vehicles (EDVs) and energy storage systems (ESS).

Company:
Celgard, LLC

Job Description:

About the Role

We are seeking a Quality Engineer to be a part of the Quality team based in Concord. Working in a team-centered environment, the Quality Engineer will directly contribute to the goals and objectives of the quality department for the facility by driving continuous improvement in the quality systems and processes in the plant.

Reporting Relationships

This position directly reports to the Quality Manager.

Asahi Kasei's Values

• Sincerity - Being sincere with everyone
• Challenge - Bolding taking challenges, continually seeking change
• Creativity - Creating new value through unity and synergy

Key Accountabilities

• This position will be key in affecting change within the production area by championing initiatives targeted at converting from a "reactive" to a "proactive" quality philosophy.
• Maintain compliance with all plant safety systems, policies and applicable laws/regulations, and plan safety into all work.
• Potentially lead cross-functional teams to resolve quality concerns.
• Utilize lean manufacturing methodologies and problem solving/troubleshooting tools to identify root cause of issues and implement correction/preventative action items.
• Improve process control scheme at the plant by updating process control plans, PFMEA's, and process work instructions.
• Update weekly and monthly quality metrics.
• Manage document control process on the floor in the plant.
• Identify, initiate, and implement continuous improvement projects related to the QMS (Quality Management System) that benefit the site.
• Assist in deploying QMS training for all employees.
• Work with other Quality Engineers on the 8D process/customer complaints.
• Act as an engaged participant in the daily Gemba meetings.
• Monitor SPC charts in areas and lead SPC /Trend Review meetings.
• Lead Top Scrap Reduction Initiative in the plant.
• Assist/lead internal audits, external audits, and customer audits.
• Help establish calibration standards for new test/approve vendors.
• Manage the MRB process with the value stream team and ensure the NG material control process is effectively implemented.
• Participate on cross-functional continuous improvement teams. Lead and execute improvement projects that affect product quality.
• Be the key contact person for quality issues in the manufacturing plant.
• Desire to learn new systems, processes, and technologies within the industry to ensure growth of the business and personal development.

Qualifications

Education Background:

• Bachelor's degree required; degree in Business, Science, Engineering or related field preferred.
• Certification through the American Society of Quality (ASQ) in one of the following areas preferred: ASQ/CQE, ASQ/CSSBB, ASQ/CSSGB, ASQ/CQA.

Knowledge &

Experience:

• 2+ years of applicable quality or supplier quality experience is required.
• Experience in manufacturing is required; previous experience in automotive industry as a quality engineer or supplier quality engineer is strongly preferred.

• Experience implementing, managing, and auditing ISO
  9001 is required; experience in IATF:16949 strongly preferred. Internal auditing experience is required.

• Experience practicing and applying AIAG core tools in a production environment is strongly preferred (APQP/PPAP/PFMEA/SPC/MSA).
• Experience with SPC software such as Minitab or other SPC software is required. Must be proficient in MS Office, particularly with Excel pivot tables.

• Must have experience leading and facilitating scrap reduction projects with cross functional teams.

Key Attributes:

• Must possess strong problem-solving skills.
• Ability to work independently under limited supervision and provide direction/leadership to others is required.
• Strengths in organization, excellent communication, teamwork, conflict resolution, and interpersonal skills are required.
• Must have ability to work on a high performing team, contributing to an environment where open and honest communication is the norm.
• Ability to build effective workplace relationships, motivate co-workers, and support co-worker development is required.
• Must be able to evaluate team effectiveness and improve its performance.

Travel:

• Must be able and willing to travel up to 5% for domestically and abroad for training and visiting other company locations. May work a flexible schedule based on needs of the business. Reasons for potential travel include customer complaints, containment, sorting material, and…