CMM Inspector Technician; Second Shift

CMM Inspector Technician (Second Shift)

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• Perform dimensional layout inspection of machined castings and components on Zeiss CMMs using Calypso, in accordance with published inspection plans, control plans and engineering drawings.
• Load, align and fixture parts per documented setup sheets and inspection instructions. Provide feedback on instructions and setups to improve clarity and robustness of the process.
• Establish and verify part alignments, fixturing and datum schemes; select, build and qualify the appropriate probe and stylus configurations for each program.
• Interpret and apply GD&T per ASME Y14.5 to determine the correct measurement method, evaluate results against tolerance, and disposition parts as conforming or non-conforming.
• Perform first article, in-process and final inspection; complete dimensional layout reports and record all results in the quality system with full traceability.
• Document non-conforming material, immediately communicate out-of-tolerance conditions to Machining, Quality and Manufacturing Engineering, and support containment, root cause analysis and corrective action.
• Collect and analyze SPC data; generate and interpret capability studies (Cpk/Ppk), control charts and trend data, and alert production to drifting processes before parts fall out of tolerance.
• Perform required daily and periodic CMM maintenance and verification activities, including probe qualification, reference sphere and artifact checks, temperature and environmental logs, air supply checks and machine cleaning.
• Support Manufacturing Engineering with correlation studies between CMM results and shop-floor gauging, and with fixture, tooling and process validation on new or revised programs.
• Maintain a clean, organized inspection lab in accordance with 5S standards, and follow all safety, environmental and quality system requirements.

• High School diploma AND AA Degree or completed trade school study in a quality, metrology, or machine manufacturing discipline.
• 3 years' experience as a CMM operator/programmer in a highly dynamic, metric driven, close tolerance manufacturing environment, with responsibility for programming, inspection and gage use.
• Hands-on experience operating Zeiss CMMs with Calypso software, including the ability to create, edit and prove out programs – not operate existing programs only.
• Ability to read and understand detailed blueprints with advanced GD&T experience (ASME Y14.5).
• Competent with various forms of measuring equipment (e.g. micrometers, calipers, height gages, bore gages, gauge pins, go/no-go gauges, surface plate tooling, etc....)

• Strong background inspecting close tolerance machined castings and 5 axis milled components and vendor supplied parts.
• Zeiss Calypso programming from CAD models, including parametric / PCM programming and report template creation.
• Experience specifying or building fixturing for CMM applications.
• Direct experience with root cause analysis associated with CMM results, machine geometry, cutting tools and human performance.
• Passion for precision and efficiency.
• Experience working in and maintaining an inspection lab and shop floor with a 5S culture.

• Working knowledge with Microsoft Office (Excel, Word)
• Use of Pi-Web for data analysis reporting or AI software.
• Professional communication via e-mail systems/internal messaging.
• Experience with quality data collection, calibration tracking or ERP systems.

• Overhead crane, hoist and/or forklift operation experience for loading heavy castings and fixtures.
• Gage calibration record keeping and control of measurement standards.

• Constant need to be on feet.
• Constant need to perform the following physical activities to load, align, fixture and inspect parts:
  Bend, stoop, reach, climb, push or pull.
• Lifting/carrying up to 50lbs on occasion.
• Ability to perform close visual work and fine hand manipulation of gages, styli and small part features for extended periods.