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Process & Product Development Engineer

Job in Covington, Kenton County, Kentucky, 41011, USA
Listing for: Professional Engineers of North Carolina
Full Time position
Listed on 2026-05-31
Job specializations:
  • Engineering
    Process Engineer, Manufacturing Engineer, Quality Engineering, Lean Manufacturing / Six Sigma
  • Manufacturing / Production
    Manufacturing Engineer, Quality Engineering, Lean Manufacturing / Six Sigma
Salary/Wage Range or Industry Benchmark: 60000 - 80000 USD Yearly USD 60000.00 80000.00 YEAR
Job Description & How to Apply Below

Key Responsibilities

  • Lead development and implementation of new pultruded fiberglass products and manufacturing processes
  • Conduct trials, testing, and validation for new materials, profiles, and process changes
  • Support Sales with technical input and cost analysis for product quotations
Product & Process Development
  • Troubleshoot pultrusion process issues related to resin systems, fiber wet‑out, die performance, cure control, and line efficiency
  • Improve process stability, throughput, and product quality
  • Develop and maintain process documentation and operating standards
Continuous Improvement
  • Lead lean manufacturing and process improvement initiatives
  • Implement scrap reduction and waste elimination strategies
  • Track performance metrics and support cost‑saving projects
Quality & Process Control
  • Partner with Quality Control to improve process capability and consistency
  • Support corrective action and root cause analysis efforts
  • Implement process controls to reduce defects and variation
Cross‑Functional Collaboration
  • Act as a technical resource to Sales, Production, QC, and management
  • Support new product launches and process changes across departments
Required Qualifications
  • Bachelor’s degree in Engineering or related technical field (or equivalent experience)
  • Experience in manufacturing process engineering, product development, or continuous improvement
  • Strong problem‑solving and troubleshooting skills
Preferred Experience
  • Experience in fiberglass pultrusion, composites manufacturing, or reinforced plastics
  • Knowledge of resin systems (polyester, vinyl ester, epoxy) and fiber reinforcement processes
  • Familiarity with lean manufacturing principles and quality systems
Skills & Competencies
  • Process optimization and root cause analysis
  • Project leadership and cross‑functional coordination
  • Technical documentation and standardization
  • Data‑driven decision making
  • Clear written and verbal communication
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