Molding Extrusion Technician II

Molding Extrusion Technician II

Works independently to perform preventive maintenance, troubleshoot, repair and improve injection molding and plastic extrusion equipment. Daily activities to maintain the injection molding and plastic extrusion equipment include performing PM's and monitoring equipment performance. Job duties also include troubleshooting and repair on mechanical, pneumatic; hydraulic, electrical, and controls systems with regards to the injection molding and plastic extrusion equipment. Identifies opportunities to improve equipment performance and ability to manage small/large projects on the equipment.

Independently performs repairs, preventive maintenance, and troubleshooting on all plastic molding and extrusion equipment. Performs mold setups and mold insert changes. Performs final mold fitting for insert shutoffs. Performs extrusion line setup and startup as well as shut down and cleaning. Makes process changes as needed. Ensures the calibrations are current on all machines and ensure proper operations after calibration. Applies aptitude for mechanical, pneumatic, hydraulic, and electrical repairs and knows when to consult with engineers on any technical problems beyond ability.

Implements permanent corrective actions to eliminate recurrent problems by developing the concept, prototype, design, documentation and modification of engineering control documents. Comprehends and performs all engineering changes on which trained. Performs documentation and regulatory recordkeeping responsibilities. Designs and builds special tools and instruments for use in maintenance of equipment. May oversee others in the design and building of tools and instruments.

Analyzes process information to refine maintenance procedures or initiate equipment modifications. Works with engineers and others during the building and installation of new equipment to ensure attention to maintenance of new equipment. Responsible for the preparation of maintenance documentation for new equipment. Prepares proposals for expenditures on equipment repairs and replacements. Coordinates work of outside mold makers, contractors, and vendors.

Continues to develop technical skills and knowledge (e.g. additional schooling, self-study, online training, and from more knowledgeable team members) Responds and executes work with a sense of urgency and utilizes support systems to minimize downtime. Provides operation training on the systems to maintenance techs and production operations. Works to support dept. KPI's/Metrics/Objectives Performs tasks in accordance with company policies, procedures, and guidelines including safety, GMP and cleanroom requirements.

May be required to work on other shifts and/or willing to be "on call" as needed or schedules. May lead special projects and assist supervisor with audits and/or recordkeeping. May handle, collect, label and transfer hazardous waste following established procedures and guidelines. May function as a lead for a group of technicians including scheduling, work direction, resource information, and/or training. Must successfully complete training on biohazards.

Must be able to use lifting equipment such as bridge cranes, jib cranes to lift molds and equipment in excess of 5000 pounds. Assists with spare parts inventory including purchasing spare parts, equipment and/or services, ordering parts, and tracking material and parts usage.

Education:

High school diploma or GED.

Experience:

Minimum 7-years' experience with direct plastic processing experience. Substitution of degree with relevant experience is evaluated on a case-by-case basis as to relevancy to the specific electronic and mechanical maintenance required in the work area to be assigned.

Skills:

Technical Skills Experienced with injection molding, plastics processing, plastic extrusion, tooling and assembly and awareness of polymer behaviors. Hands-on injection molding set-up experience and knowledge of mold design and construction. Hands-on plastic extrusion set-up experience and knowledge of die design and construction. Capable of doing mold maintenance including mold configurations without error. Capable of performing extrusion maintenance, cleanings, and configuration without error.

Skilled in cleanroom and automated processes Ability to read and understand complex mechanical, electrical drawings, flowcharts, and/or other drawings of a technical nature. Demonstrated understanding and compliance with all safety requirements. Advanced Electrical/ Mechanical/ Hydraulic knowledge concerning machines and tools including design, uses, repair, and maintenance. Advanced Troubleshooting/ Demonstrated Ability Electrical Mechanical Hydraulic Pneumatic Networking Demonstrated analytical nature and excellent problem diagnostic skills.

Critical thinking ability which requires using logic and reasoning in order to identify the strength and weaknesses of alternative solutions or approaches to problems in both technical and non-technical areas.…