More jobs:
Controls Engineer
Job in
Dallas, Dallas County, Texas, 75215, USA
Listed on 2026-04-17
Listing for:
Helion
Full Time
position Listed on 2026-04-17
Job specializations:
-
Engineering
Electrical Engineering, Systems Engineer, Automation & Mechatronics Engineer, Manufacturing Engineer
Job Description & How to Apply Below
We are seeking a Senior Controls Engineer to lead and execute automation and controls projects within a manufacturing environment
. This role is highly project-driven, focused on designing, programming, commissioning, and optimizing industrial control systems to improve production reliability, throughput, and safety.
This is a hands‑on engineering role with ownership from concept through implementation, working closely with operations, maintenance, and project teams.
Key Responsibilities- Lead controls engineering efforts across capital and continuous improvement projects
- Design, program, and troubleshoot PLC, HMI, and SCADA systems (Allen‑Bradley, Siemens, etc.)
- Develop and modify electrical schematics, panel designs, and control architectures
- Execute system integration, commissioning, and startup support for new equipment and production lines
- Identify and implement automation improvements to increase uptime, reduce scrap, and improve efficiency
- Support legacy system upgrades and migration to modern PLC‑controlled systems
- Perform root cause analysis (RCA) and drive corrective actions for production issues
- Collaborate cross‑functionally with operations, maintenance, and external integrators
- Ensure compliance with safety standards (NFPA, OSHA, functional safety where applicable)
- Document systems, standards, and best practices for long‑term sustainability
- Bachelor’s degree in Electrical Engineering, Controls Engineering, or related field
- 7–12+ years of controls engineering experience in a manufacturing environment
- Strong experience with:
- Electrical design, schematics, and panel layouts
- Proven experience with capital projects, line builds, or major system upgrades
- Ability to troubleshoot live production systems under pressure
- Experience with industrial networks (Ether Net/IP, Profinet, Modbus, etc.)
- Experience with functional safety systems / safety PLCs (FSE a plus)
- Exposure to robotics, vision systems, or advanced automation
- Experience leading projects or mentoring junior engineers
- Background in high‑volume manufacturing environments (steel, automotive, packaging, etc.)
- You can walk into a plant and quickly diagnose system issues
- You improve systems that deliver measurable ROI (uptime, throughput, cost savings)
- You’re equally comfortable programming, troubleshooting, and working on the floor
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