Injection Molding Process Technician II - Nights 00 shift differential

Molding Process Technician II - Night Shift (6:45pm-7:00am)

Atkore is forging a future where all Atkore brands, suppliers, employees, customers, partners and communities are building better together - a future focused on serving the customer and powering and protecting the world.

Atkore is a leading manufacturer and distributor of electrical, mechanical, and safety infrastructure solutions to power and protect the world. With approximately 3,900 employees and 65 manufacturing and distribution facilities worldwide, Atkore manufactures electrical conduit, molded fittings, water pipe, cable management systems, armored cable, metal framing, and security products and solutions is a recent recipient of a Great Place to Work certification.

Atkore's commitment to quality, delivery and value helps customers realize their vision. Atkore forges relationships and shapes the future with breakthrough results, enhanced technology, and innovative product offerings.

We are currently searching for Molding Process Technician to be part of the Atkore Electrical Business Unit / Plastic Pipe & Conduit (PPC) Strategic Business Unit. Reporting to Molding Production Manager (solid line) and Sr. R&D Engineering Manager (dotted line), the primary focus of this role is to operate and maintain injection molding machines and ensuring the implementation of scientific molding process to produce high-quality plastic parts.

The ideal candidate will have minimum three (3) years of experience in thermoplastics injection molding with minimum of high school degree or GED equivalent.

Responsibilities include as follows, but are not limited to:

• Operation of Injection Molding Machine & Associated Equipment
  • Set up and operate injection molding machines to produce plastics parts according to part specifications.
  • Monitor and adjust machine parameters such as temperature, pressure, and cycle time to optimize production efficiency and product quality.
  • Complete minor maintenance tasks of injection molding machine (testing/changing heater bands, changing fuses in control card, etc.) to prevent unscheduled downtime.
  • Start up, shutdown and perform purging of injection molding machines.
  • Must be able to troubleshoot auxiliary equipment (grinders, blenders, hopper loaders, and chillers).
  • Able to prioritize production schedule to meet production target provided by demand planning.
  • Perform mold changeovers efficiently while ensuring proper machine, mold, process, and auxiliary equipment setup.
  • Ability to operate, program, and troubleshoot robot and/or assembly cells.
  • Assist with secondary operation equipment including gasketing, screw insertion, automation, and vision detection technology, report issues related to them to maintenance and production to ensure that they get fixed on-time.
  • Ensure that AM and PM are up to date on all equipment and machines.
  • Maintain adequate inventory including machine supplies, tooling supplies, spare parts, and cleaning supplies.
  • Maintain a clean and organized work area, adhering to safety protocols and regulations by acting to promptly correct or remove all workplace hazards.
• Molding Processing & Production of High-Quality Plastic Parts
  • Follow technical instruction by engineering to identify process improvements and implement corrective actions.
  • Ability to support new product development (NPD), new product introduction (NPI), and new tool qualification (NTQ) processes from building a decoupled injection molding process to validating the process to meet part quality specs.
  • Set up, start, and optimize injection molding processes using scientific molding methodologies.
  • Validate and maintain robust, repeatable processes for new and existing molds to reduce cycle time and scrap.
  • Perform injection molding process DOE based on scientific molding principles and parameters.
  • Implement robust process documentation control plan developed by engineering leadership including process sheets, mold water diagram, and process change logs and provide change justification as needed.
  • Transfer and validate processes between machines, including process setup sheet creation and documentation.
  • Must have experience with production startup process including first article inspection (FAI) approval processes.
• Quality & Production Documentation
  • Inspect machines and perform hourly in-process inspection of plastic parts to ensure production of quality parts.
  • Diagnose and promptly correct process and/or part quality issues (such as flash, short shots, splay, burns, dimensional deviations, and cycle-time) reported by production operators to prevent large quantity of scrap and inefficiencies.
  • Monitor scrap being produced from process and implement changes to eliminate root cause of scrap.
  • Submit accurate daily end of shift report to production manager and engineering.
  • Submit process documents to engineering.
  • Upload production report and update work order status in ERP system.
  • Maintain acceptable level of housekeeping by 5S standards in the assigned work area.
• Troubleshooting
  • Collaborate with…