Senior Process Engineer, Injection Molding

Final date to receive applications on 27 Jul 2026.

Senior Process Engineer supporting Injection Molding operations in Danvers, MA. Responsible for driving manufacturing excellence, process innovation, and continuous improvement in a highly regulated medical device environment.

• Provide technical and sustaining engineering support for injection molding manufacturing operations.
• Recommend and implement equipment, tooling, and process modifications to improve product quality, manufacturing efficiency, cycle time, and production yield.
• Lead the innovation, development, optimization, and transfer of new manufacturing processes into production.
• Support feasibility assessments, process development activities, material selection, equipment evaluation, and tooling/fixture implementation.
• Integrate equipment and material capabilities to achieve process performance targets and product specifications.
• Collaborate closely with Product Development and Design Engineering teams to ensure manufacturability and process compatibility throughout the product lifecycle.
• Review product development requirements to assess manufacturing methods, project timelines, and associated costs.
• Develop and maintain manufacturing processes utilizing Statistical Process Control (SPC) methodologies and measurement systems analysis.
• Analyze manufacturing data and conduct statistical evaluations to support process improvements, validation activities, and operational decision‑making.
• Drive continuous improvement initiatives focused on safety, quality, compliance, delivery, and cost performance.
• Lead or support equipment installation, qualification, validation, and process characterization activities.
• Ensure manufacturing processes, procedures, and documentation remain compliant with applicable regulatory and quality system requirements.
• Partner cross‑functionally with Operations, Quality, Maintenance, Supply Chain, and Engineering teams to troubleshoot and resolve manufacturing challenges.
• Support a culture of collaboration, accountability, innovation, and operational excellence.

• Bachelor’s Degree with a minimum of 4 years of related experience.
• Advanced Degree with a minimum of 2 years of related work experience.
• PhD with no required years of related experience.

• Experience supporting injection molding processes within a manufacturing environment.
• Knowledge of scientific molding principles, process optimization, and troubleshooting techniques.
• Experience with validation activities including IQ/OQ/PQ and process characterization.
• Familiarity with Statistical Process Control (SPC), data analysis, and measurement system methodologies.
• Experience working within regulated industries such as medical device, pharmaceutical, aerospace, or automotive manufacturing.
• Strong understanding of manufacturing equipment, tooling, materials, and process development practices.
• Experience leading cross‑functional projects and continuous improvement initiatives.
• Knowledge of Lean Manufacturing, Six Sigma, or DMAIC methodologies.
• Strong communication, collaboration, and problem‑solving skills.
• Ability to manage multiple priorities in a fast‑paced manufacturing environment.

A degree that satisfies the requirements of 8 C.F.R. § 214.2(h)(4)(iii)(A) is required.

The above statements are intended to describe the general nature and level of work performed by employees assigned to this position. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. For office roles, the employee is regularly required to be independently mobile, interact with a computer, and communicate with peers and co‑workers. Contact your manager or local HR to understand specific work conditions and physical requirements.

U.S. work authorization sponsorship (H‑1B, TN, J, etc.) is offered exclusively for Principal‑level roles and above. Roles below the Principal level require candidates to possess unrestricted U.S. work authorization at the time of hire and for the duration of…