Process Engineer

Job Title

Process Engineer

This role focuses on leading process engineering activities within the coating application area of a manufacturing facility. The process engineer works hands-on on the production floor to take improvement ideas from initial concept through full implementation. The position manages capital projects across their full lifecycle and ensures that coating processes are understood, implemented, and continuously improved in an ISO/QS-based environment.

• Work hands-on in the coating application area of the facility, actively supporting production and process improvement on the manufacturing floor.
• Take process improvement ideas from conception through design, testing, and full implementation in production.
• Lead and manage capital projects from justification and specification through purchasing, installation, and debugging of equipment.
• Work with and optimize equipment such as mixing systems, roll coating lines, curtain coating systems, silk screening equipment, ovens, and related environmental systems.
• Understand, implement, and improve coatings that are primarily developed at the division level, ensuring they meet performance and quality requirements.
• Develop, maintain, and follow procedures and instructions, including those related to Advanced Product Quality Planning (APQP).
• Direct and lead cross-functional improvement teams to achieve process, quality, and productivity goals.
• Prepare and maintain ISO documentation and other quality system records to support an ISO/QS-based environment.
• Collaborate with internal and external groups, communicating clearly on technical issues, project status, and process changes.
• Use CAD and other computer-based tools to support process design, equipment layout, and project documentation.
• Support continuous improvement initiatives in process engineering, focusing on safety, quality, efficiency, and cost reduction.
• Troubleshoot process and equipment issues on coating lines and implement corrective and preventive actions.

• Bachelor of Science degree in Chemical Engineering, or a Bachelor of Science degree in Mechanical Engineering with a minor in Chemical Engineering or chemistry-related studies.
• Experience in process engineering or process improvement within a manufacturing or industrial environment.
• Knowledge of chemical engineering principles, particularly as they apply to coatings and related processes.
• Experience with process improvement methodologies and the ability to take projects from concept through implementation.
• Demonstrated ability to manage capital projects, including justification, specification, purchasing, installation, and debugging.
• Familiarity with coating processes such as mixing, roll coating, curtain coating, silk screening, and oven-based curing.
• Proficiency with Windows-based computer programs and CAD software.
• Ability to work effectively within an ISO/QS-based environment and maintain ISO documentation.
• Strong mechanical aptitude and understanding of mechanical systems used in coating and manufacturing operations.
• Excellent written and verbal communication skills, with the ability to communicate effectively with internal and external groups.
• Ability to lead and direct improvement teams and collaborate across functions.
• Comfort working hands-on in a production environment and on the manufacturing floor.

• Strong team player who collaborates effectively with colleagues at all levels.
• Previous experience with polymers, PTFE, and rubber compounds.
• Experience with fluoroelastomer materials and related processes.
• Knowledge and experience with UV-cured coatings.
• Experience working with APQP procedures and instructions.
• Exposure to automotive or high-volume manufacturing environments.

The role is based in an automotive stamping environment that includes multiple coating lines and related processing equipment. The process engineer spends significant time on the production floor, working directly with mixing systems, roll coating lines, curtain coating systems, silk screening equipment, ovens, and associated environmental systems. The work environment follows…