Automation & Continuous Improvement Engineer

Aero Farms is transforming agriculture with people and the planet in mind. As a Certified B Corporation and a pioneer in indoor vertical farming, we have built a proprietary agriculture platform to grow products delivering superior flavor, better quality, and improved nutrition and food safety in our industry.

Join Aero Farms at our advanced indoor farming and automated packaging facility in Danville, VA as an Automation & Continuous Improvement Engineer. This role will drive automation performance, packaging efficiency, and mechanical innovation across the facility while working closely with operations and engineering teams to continuously improve production systems.

The Automation & Continuous Improvement Engineer is responsible for improving the performance, reliability, and scalability of automated systems across Aero Farms’ production and packaging operations.

This role combines automation engineering, mechanical design, and manufacturing process optimization to drive measurable improvements in throughput, quality, and operational efficiency.

The ideal candidate thrives in a hands‑on manufacturing environment, enjoys solving complex production challenges, and is motivated by building and improving real-world systems.

• Identify and implement improvements to automated production and packaging systems to increase throughput and reduce downtime.
• Analyze production data to identify bottlenecks and inefficiencies.
• Implement automation improvements that improve equipment uptime, product flow, and labor efficiency.
• Support continuous improvement initiatives using Lean Manufacturing, Kaizen, and root cause analysis.

• Improve the performance of automated packaging lines including weighing systems, conveyors, labeling equipment, and product handling systems.
• Optimize line balance and material flow to reduce operational bottlenecks.
• Reduce product giveaway and improve packaging accuracy through process improvements and automation modifications.
• Support the design and integration of new packaging technologies and equipment.

• Design mechanical improvements and custom components to enhance equipment performance.
• Develop fixtures, brackets, guards, and tooling to support automation improvements.
• Work with fabrication teams or vendors to implement equipment modifications.
• Prototype and test equipment upgrades to improve reliability and efficiency.

• Support and modify PLC-controlled automation systems across the facility.
• Troubleshoot and optimize robotics, motion systems, and automated work cells.
• Modify PLC logic to support new processes, equipment upgrades, and production improvements.
• Support commissioning and integration of new automated equipment.

• Investigate recurring equipment issues and lead root cause analysis.
• Implement engineering improvements that reduce equipment failures and improve system robustness.
• Develop engineering solutions that improve maintainability and reliability of automated systems.

• Partner with operations, maintenance, agronomy, and engineering teams to solve production challenges.
• Work with external integrators, vendors, and equipment manufacturers to develop system improvements.
• Support capital improvement projects and equipment upgrades.

• Ensure all equipment modifications meet machine safety, electrical safety, and food manufacturing standards.
• Maintain documentation and change management records for automation and equipment improvements.

• PLC platforms (Allen-Bradley Control Logix,…