Principal Casting and Metallurgical Engineer

Job details:
This Jobot Job is hosted by:
Cheyanne Muller. Salary: $100,000 - $140,000 per year

A leading North American manufacturer is seeking a Principal Casting & Metallurgical Engineer to serve as a technical leader supporting multiple production facilities. This individual will act as the organization’s subject matter expert for molten metal processing, casting technology, metallurgical troubleshooting, process development, and operational excellence initiatives.

• High-impact corporate technical leadership role.
• Opportunity to influence operations across multiple manufacturing locations.
• Exposure to advanced manufacturing and process technologies.
• Significant visibility with engineering, operations, and executive leadership teams.
• Strong career growth potential within a technically driven organization.
• Opportunity to shape best practices, mentor engineers, and leave a lasting technical legacy.

• Serve as the technical expert for casting, melting, and molten metal processes across multiple manufacturing locations.
• Lead complex troubleshooting efforts involving casting quality, metal recovery, process variability, and operational performance.
• Develop and implement best practices to improve quality, productivity, recovery, and cost efficiency.
• Partner with plant leadership, engineering, operations, quality, and R&D teams to solve critical manufacturing challenges.
• Lead cross-functional technology and process improvement initiatives.
• Analyze operational and production data to identify opportunities for continuous improvement.
• Support new technology evaluations and implementation of emerging casting and metallurgical processes.
• Train and mentor engineers, metallurgists, and operations personnel.
• Standardize technical practices and drive knowledge sharing across facilities.
• Support capacity improvement initiatives through process optimization and workflow enhancements.
• Promote a culture of operational excellence, safety, and continuous improvement.

Required:

• Bachelor's degree in Metallurgical Engineering, Materials Science, Materials Engineering, Chemical Engineering, or a related technical discipline.
• 5+ years of experience supporting casting, metallurgy, molten metal processing, or manufacturing operations.
• Experience with casting process optimization, defect reduction, root cause analysis, and process improvement.
• Strong troubleshooting and problem-solving skills in a manufacturing environment.
• Ability to collaborate effectively with cross-functional teams and drive technical initiatives.

Preferred:

• Master's degree or PhD in Metallurgical Engineering, Materials Science, Materials Engineering, or a related field.
• 7+ years of experience in casting, molten metal processing, melting, recycling, or process metallurgy.
• Experience with ingot, slab, billet, foundry, or other large-scale casting operations.
• Background in metallurgical characterization, process modeling, simulation, or manufacturing technology development.
• Experience supporting multiple facilities or large-scale manufacturing organizations.
• Six Sigma, Lean Manufacturing, or continuous improvement experience.

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