Prototype Fabrication Specialist

Job Description Summary

The Prototype Fabrication Specialist will build, rework, repair, and test prototype aircraft generators, power conversion boxes, and wiring harnesses in a development and lab environment. This role supports new product introduction and technology maturation by converting engineering concepts and designs into high-quality hardware used in laboratory testing and demonstration. Position is located at the EPISCenter in Dayton, OH

Job Description

Roles and Responsibilities

* Prototype build, rework, and repair

* Build, rework, and repair prototype aircraft generators, including stators, rotors, and associated subassemblies.

* Build, rework, and repair power conversion boxes and related electro-mechanical assemblies.

* Fabricate, assemble, and rework wiring and cable harnesses to support prototype systems and test setups.

* Perform hands-on assembly, integration, and troubleshooting of prototype hardware in an R&D and lab environment.

* Installation, test, and support equipment

* Install, instrument, and prepare prototype hardware for laboratory and rig testing.

* Build, install, and test support equipment, including but not limited to circuit boards, cable harnesses, test fixtures, and hydraulic or pneumatic support systems.

* Operate standard lab and shop equipment (hand tools, power tools, meters, oscilloscopes, test stands) to support development testing.

* Technical interpretation and execution

* Read, interpret, and apply electrical schematics, mechanical drawings, assembly drawings, and wiring diagrams to complete assigned tasks.

* Leverage prior designs, build records, and best practices where appropriate to improve quality and efficiency.

* Provide feedback to engineers and designers on design-for-assembly, manufacturability, and serviceability based on hands-on build experience.

* Collaboration, communication, and documentation

* Communicate status, technical issues, and risks clearly and promptly to project leaders, engineers, and management.

* Work closely with engineering, test, and manufacturing teams to clarify requirements and resolve technical issues.

* Document build steps, test setups, test results, and nonconformances in accordance with internal procedures.

* Maintain accurate records, travelers, and build logs to ensure traceability and repeatability.

* Safety, quality, delivery, and cost

* Follow all safety procedures, lab practices, and EHS requirements when working with high voltage, rotating machinery, and test equipment.

* Ensure work is performed on schedule, within budget, and to required quality standards.

* Support continuous improvement activities in the lab, including 5S, standard work, and process improvements.

Required Qualifications

* Associate's Degree in a technical field (electro-mechanical, electronics, industrial, or related) from an accredited institution and a minimum of 2 years of experience in electro-mechanical equipment fabrication, troubleshooting, or maintenance;

* Or a high school diploma or GED with a minimum of 4 years of military or industrial experience in electro-mechanical equipment fabrication, troubleshooting, or maintenance.

Desired Characteristics

* Hands-on electro-mechanical experience in the fabrication, design, development, or maintenance of power generation equipment (generators, motors, alternators, or similar rotating machinery).

* Familiarity with IPC standards such as IPC-J-STD, IPC-610, and IPC-620 for soldering and cable or harness assembly.

* Ability to organize, clarify, and interpret technical requirements from drawings, specifications, and procedures.

* Technical writing experience, including the ability to document build procedures, test setups, and test results clearly.

* Experience using AutoCAD or other CAD tools to review drawings, mark up changes, or support simple layout updates.

* Strong oral and written communication skills with a demonstrated ability to work effectively in a cross-functional team environment.

* Proficiency with MS Office tools (Excel, Word, PowerPoint, Outlook) for reporting and communication.

* Light machining and sheet metal experience (drilling, tapping, cutting, basic fixture fabrication) preferred.

* Motor or generator winding experience is a strong plus.

* Demonstrated hands-on, shop-floor mindset with high attention to detail and a focus on safety and quality.

This role requires access to U.S. export-controlled information. Therefore, employment will be contingent upon the ability to prove that you meet the status of a U.S. Person as one of the following: U.S. lawful permanent resident, U.S. Citizen, have been granted asylee or refugee status (i.e., a protected individual under the Immigration and Naturalization Act, 8 U.S.C. 1324b(a)(3)).

Additional Information

GE Aerospace offers a great work environment, professional development, challenging careers, and competitive compensation. GE Aerospace is an Equal Opportunity Employer. Employment decisions are made without regard to race, color, religion, national or ethnic…