Emissions Calibration Engineer

Job Description

We made history and now we work to transform the future - for our customers, our communities and our families. You'll see your work on the road every day, helping people move freely and pursue their dreams. At Ford, you can build more than vehicles. Come build what matters.

In this position...

The Advanced Emissions Calibration Engineer is responsible for developing and demonstrating system-level capabilities to achieve future emissions targets (SULEV
20, SULEV
15, and SULEV
10) for gasoline-powered Internal Combustion Engines (ICE), Hybrid (HEV), and Plug-in Hybrid (PHEV) applications. This role bridges the gap between virtual simulation and physical validation, leading the development of calibration strategies that balance stringent regulatory compliance with core vehicle attributes like fuel economy and drivability. The ideal candidate combines high-level analytical strategy with a "hands-on" approach to commissioning and debugging complex prototype propulsion systems.

Responsibilities

What you'll do...

System Development & Validation:
Lead development testing across engine dynamo meters, powertrain/hub dynamo meters, and physical vehicles. Utilize virtual vehicle analytical simulations to front-load calibration development and demonstrate system capability.

Attribute Trade-off Management:
Conduct sensitivity studies to optimize the balance between emissions compliance, fuel economy, performance, and drivability. Establish preferred values for control variables using a data-driven approach.

Sub-System Coordination:
Synchronize the calibration of various sub-systems-including the engine, aftertreatment (TWC/GPF), transmission, and electric generator/motors-to ensure seamless integration and achievement of emissions targets.

Experimental Design:
Utilize Design of Experiments (DOE) methods to efficiently map complex multi-variable calibration spaces and define robust operating strategies.

Prototype Commissioning:
Lead the setup and commissioning of prototype systems in both dyno and vehicle environments. Perform system-level debugging and troubleshoot complex mechanical, electrical, and software issues.

Technical Reporting:
Document and present calibration progress, trade-off results, and regulatory compliance status to program leadership and cross-functional teams.

Qualifications

You'll have...

Bachelor's degree in Mechanical Engineering, Electrical Engineering, Automotive Engineering, or a related technical field.

5+ years of experience in powertrain calibration, with a specific focus on gasoline emissions and/or electrified propulsion systems (HEV/PHEV).

Proficiency with industry-standard calibration tools (e.g., ATI Vision, ETAS INCA, or Vector CANape) and CAN communication protocols.

Deep understanding of global emissions regulatory requirements and test procedures, specifically SULEV
20, SULEV
15, and SULEV
10 standards.

Demonstrated mechanical and electrical (wiring) skills for prototype vehicle/bench setup and hardware-in-the-loop troubleshooting.

Experience with data acquisition (DAQ) systems and various testing environments, including engine/chassis dynamo meters.

Experience in data engineering and statistical validation, with a proven track record of analyzing large-scale datasets to identify statistically significant trends

Even better, you may have...

Master's or PhD in Engineering.

Expertise design and validation of exhaust aftertreatment.

In-depth understanding of HEV/PHEV powertrain architectures and their specific impact on emissions (e.g., cold-start management, thermal transients).

Experience with MATLAB/Simulink and advanced DOE optimization software (e.g., AVL ASCMO, Model-Based Calibration Toolbox).

Proven ability to lead cross-functional technical reviews and mentor junior calibration engineers.

You may not check every box, or your experience may look a little different from what we've outlined, but if you think you can bring value to Ford Motor Company, we encourage you to apply!

As an established global company, we offer the benefit of choice. You can choose what your Ford future will look like: will your story span the globe, or keep you close to home? Will your career be a deep dive…