Product Development Engineer - Testing Electrical Distribution System; EDF

Position: Product Development Engineer - Testing Electrical Distribution System (EDF)
We made history and now we work to transform the future - for our customers, our communities and our families. You'll see your work on the road every day, helping people move freely and pursue their dreams. At Ford, you can build more than vehicles. Come build what matters.

Product Development uses design thinking & user experience methods to deliver breakthrough products and services that delight our customers. We bring innovative, exciting, and sustainable ideas to life. We have opportunities around the world for you to contribute to advancements in autonomy, electrification, smart mobility technologies, and more!

In this position...

The EDS Verification Test Engineer is responsible for the end-to-end verification and validation of Electrical Distribution Systems (EDS), with strong technical ownership of coaxial cable performance, durability cycling, vibration testing, and post-durability teardown analysis of EDS harnesses. This role ensures all physical testing is executed with high quality, traceability, and strict alignment to engineering requirements to support robust product validation and final sign-off.

As a key technical contributor, you will collaborate closely with Netcom, ADAS, EDS D&R, and Full-Service Suppliers to protect signal integrity and harness durability across vehicle programs.

The EDS Verification Test Engineer is responsible for the end-to-end verification and validation of Electrical Distribution Systems (EDS) across a wide product portfolio. This role ensures all testing is executed with high quality, traceability, and alignment to engineering requirements to support robust product validation and sign-off.

What you'll do...

* Test Planning & Quality Definition:
Define test scope for EDS harnesses, coax cables, connectors, and camera-related circuits. Develop detailed durability test plans (cycling, thermal, vibration) with clear quality metrics and pass/fail criteria.

* Cross-Functional Collaboration:

Partner with Netcom, ADAS, EDS D&R, and suppliers to review and validate coax routing, packaging, shielding effectiveness, and interface compatibility for advanced camera systems.

* Design & Test Setup:
Review and approve fixture and CAD designs to ensure accurate replication of vehicle conditions (bend radius, routing, stress points). Manage test requests (ELMS) and coordinate setups with Body Lab and Metrology.

* Build & Pre-Test Validation:
Verify incoming parts and oversee harness/coax installation on fixtures under correct routing and strain conditions. Validate continuity and high-speed signal paths using Vector Network Analyzer (VNA) test equipment.

* Test Execution & Monitoring:
Own the execution of durability cycling tests for in-house programs, ensuring full data traceability, consistency, and repeatability. Lead root cause analysis for any fixture or harness-related issues.

* Post-Durability Teardown & Analysis:
Lead detailed post-test teardowns of harnesses and coax cables to inspect for physical degradation (abrasion, insulation cracks, shielding degradation) and routing-induced stress.

* Reporting & DV Sign-Off:
Generate comprehensive durability evaluation reports, correlate fixture performance, and upload results to FEDE and RQT to support official engineering sign-off.

* Continuous Improvement:
Act as the quality owner for EDS durability validation, proactively identifying testing gaps, risks, and failure trends to drive continuous improvement in validation methods.

What you'll do...

* Test Planning & Quality Definition:
Define test scope for EDS harnesses, coax cables, connectors, and camera-related circuits. Develop detailed durability test plans (cycling, thermal, vibration) with clear quality metrics and pass/fail criteria.

* Cross-Functional Collaboration:

Partner with Netcom, ADAS, EDS D&R, and suppliers to review and validate coax routing, packaging, shielding effectiveness, and interface compatibility for advanced camera systems.

* Design & Test Setup:
Review and approve fixture and CAD designs to ensure accurate replication of vehicle conditions (bend radius, routing, stress points). Manage test requests (ELMS) and coordinate setups with Body Lab and…