Site STA Engineer - Electronics

Key Actions

• Implement commodity‑specific business plans to ensure your suppliers exceed all corporate launch, quality, capacity, warranty metrics, and vehicle delivery
• Lead cross‑functional decisions with Ford & Supplier leadership to drive resolution of open issues
• Implement actions to ensure zero vehicle losses from suppliers
• Principal for on‑site troubleshooting and corrective actions for emergency supplier situations
• Growing our manufacturing expertise in electronics manufacturing

• Drive robust sourcing risk assessments on new or potential electronics suppliers and existing suppliers with new commodities
• Industrialize new suppliers to Ford, suppliers implementing new technology and or complexity commodities
• Conduct onsite evaluation visits for Priority commodities as per GPDS supplier engagement process for new programs.
• Support Capacity Purchase team in capacity studies and Capacity uplifts studies, interfacing with suppliers and Ford cross‑functional teams.
• Drive new supplier site evaluations and Supplier Risk Assessment on new sourcing in support of new program Sourcing (GCST process), identifying Risk Mitigation.
• Review supplier incremental tooling work plans compliance to the Ford Phased PPAP (Production Part Approval Process) process requirements.
• Review and disposition Supplier’s electronic Capacity Analysis Reports (eCAR) for compliance to capacity requirements.
• Drive robust Supplier Failure Mode Avoidance through PFMEA, SCCAF, CP reviews, Manufacturing feasibility reviews and Health chart deployment as applicable.
• Drive suppliers for Special process compliance, particularly Ford Electronic Manufacturing Requirements (FEMR), with the support of STA Technical Specialists and Subject Matter Experts.
• Drive continuous improvement in manufacturing excellence with the assigned sites through Q1‑MSA deployment, Q1 attainment/ retention, Health Charts (HCs) compliance, provide Supplier training and guidance as required.
• Drive deployment & improvement of Quality performance requirements (Q1, QR, TGW, R/1000, CPU), through Warranty Reduction, Benchmarking, Lean Manufacturing, G8D (Global 8 Disciplines) methodology, PFMEA, SPC, Gage R&R as required, including readouts to upper‑level management.
• Drive closure of supplier process quality issues related to Stop Ship/Build, BSAQ (Balanced Single Agenda for Quality) projects and Field Service Actions.
• Drive compliance to all organizational and corporate training requirements and SIM process compliance.

• 5 years minimum experience analyzing machine settings to (pick‑and‑place, solder printers, reflow ovens) and machine vision systems (SPI, AOI, AXI)
• Bachelor of Science / Engineering or Academic equivalent. Candidates without bachelor's degree will be considered with relevant automotive work experience in the supplier quality field.
• Understanding and application of relevant electronic manufacturing standards (e.g., IPC‑610, ISO 9000, ANSI S20.20, MIL, IATF 16949) and material regulations.
• Performing manufacturing feasibility assessments
• Ability to speak and write fluently in English
• Experience in process planning, implementation, and launch in Electronics Manufacturing Systems
• Experience in project management or program launch
• Demonstrated knowledge of Problem Solving and Quality System Tools (e.g., 8D, 3‑Legged‑5
  
  Whys, FMEA, Statistical Process Control (SPC), MSA)
• Ability to travel to suppliers’ sites (located in the US, Mexico and Canada) as required to conduct audits (up to 70%), support issues containment and resolution, and drive prevent re‑occurrence actions.

• Advanced knowledge of the electronics manufacturing process with hands‑on experience
• Six Sigma Black Belt Certification:
  Demonstrated ability to lead quality improvements initiatives, apply Six Sigma philosophies and principles (including the DMAIC Model)
• Conducted Statistical Analysis and mentored other engineers
• Experience mentoring internal teams of Supplier Quality Engineers
• Experience Industrializing NEW Automotive Electronics Manufacturing suppliers in North America (Greenfield Sites) leading to on‑time PPAP approval.
• Experience in…