Plastic Injection Maintenance Technician

Maintenance and Repair:

• Perform routine and preventive maintenance on plastic injection molding machines, auxiliary equipment, and related systems.
• Troubleshoot mechanical, electrical, hydraulic, and pneumatic issues to minimize production downtime.
• Repair or replace defective components, such as motors, sensors, valves, pumps, and electrical wiring.

Equipment Calibration and Setup:

• Calibrate machinery and equipment to ensure optimal performance and adherence to production specifications.
• Assist with machine setup and changeovers, ensuring that all equipment is adjusted correctly for each production run.
• Work with production teams to optimize machine settings for efficiency and product quality.

Troubleshooting and Diagnostics:

• Diagnose complex mechanical, electrical, and hydraulic problems, using tools and technical manuals.
• Utilize diagnostic tools and software to identify and resolve issues quickly and effectively.
• Collaborate with engineers and machine operators to understand issues and implement corrective actions.

Preventive Maintenance:

• Develop and execute a comprehensive preventive maintenance schedule to reduce unexpected breakdowns and extend the life of equipment.
• Document maintenance activities, including inspections, repairs, and part replacements.
• Maintain inventory of spare parts and materials needed for regular maintenance tasks.

Safety and Compliance:

• Ensure all maintenance activities are conducted in compliance with safety regulations and company policies.
• Conduct safety checks on equipment and ensure all machinery is operating within safe parameters.
• Participate in safety audits and contribute to the continuous improvement of safety practices in the facility.

Continuous Improvement:

• Identify opportunities to improve the efficiency and reliability of injection molding equipment.
• Participate in lean manufacturing and continuous improvement initiatives aimed at reducing downtime and improving maintenance practices.
• Stay updated on the latest advancements in injection molding technology and maintenance best practices.

Documentation and Reporting:

• Maintain accurate records of all maintenance work, including repairs, parts used, and time spent on each task.
• Prepare reports on equipment performance, maintenance activities, and any issues encountered.
• Update equipment manuals, schematics, and SOPs as needed.