Material & Process Engineer
Listed on 2026-06-26
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Engineering
Manufacturing Engineer, Mechanical Engineer, Process Engineer, Quality Engineering
Relocation: Yes
- Relocation may be available
Travel Requirements: None/Infrequent
At ULA, success comes through the efforts of a strong, united team.
Thanks for your interest in United Launch Alliance, the world's most experienced and reliable space launch company! Successfully launching more than 155 consecutive missions with 100% mission success doesn't happen by accident. It's a testament to the commitment and dedication of our team of rocket scientists and support employees combined with the systems and processes we use to pull them together.
As a ULA employee, you'll have the opportunity to grow in your career while working in a team-oriented culture that combines technology, innovation, ingenuity and a commitment to the extraordinary. Whether you are in college just launching your career, or, have experience and want to come work with the best rocket team in the world, our unshakable unity yields stronger solutions and better results as we carry out our mission to save lives, explore the universe, and connect the world.
Our team is excited to meet you!
This position is for a Material & Process Engineer with responsibilities in metallic materials and processes. Assignments to include, but not limited to, the following:
- Analyzes, researches, designs, and develops materials and their related fabrication and application processes to develop and optimize materials for use in engineering design of and/or application in structures, systems, and subsystems specializing in the applied principles of welding.
- Develops, analyzes, and applies material properties and design allowables, implementing engineering processes and quality engineering specifications for welding applications specific to aerospace.
- Material analyses may include failure analysis of weld assemblies, life predictions, and definition and requirement specifications.
- May review and approve subcontractor material processing procedures specific to welding operations.
- Understanding complex machinery and developing weld schedules/programs for that machinery capable of reviewing weld data to determine trends and out of family welds to determine acceptable weld repairs.
- Work closely with equipment suppliers, project manager, facilities and maintenance to assist with new equipment installation and equipment upkeep/repairs.
- This position will require working extended hours and /or weekends along with off shifts, as necessary to support testing and production delivery activities.
- Ability to work at elevated heights and small spaces.
Bachelor
Required Years of ExperienceNone required
Basic Qualifications- Bachelor’s degree in weld engineering, Weld Engineering Technology;
Materials Joining Engineering; or related technical field from an accredited college or university. - Familiarity with weld engineering with expertise in welding aluminum alloys and stainless steel with varying thicknesses in one or more of the following areas: automated & mechanized gas tungsten arc welding, manual gas tungsten arc welding, friction stir welding, and laser welding.
- Knowledge of military and/or aerospace industry process applications and standards as related to welding and manufacturing operations.
- Exposure to manufacturing techniques and assemblies.
- Knowledge of reading and interpreting blueprints.
- 2 years of experience in weld engineering with expertise in welding aluminum alloys and stainless steel with varying thicknesses in one or more of the following areas: automated & mechanized gas tungsten arc welding, manual gas tungsten arc welding, friction stir welding, and laser welding.
- Experience with weld procedure writing and qualification, weld mechanical testing, metallurgical inspections, supporting weld tool design, and implementing weld process improvements.
- Experience coordinating with engineering and production operations personnel to develop and communicate non-conformance repair procedures and implement related corrective actions.
- Experience training and certifying technicians in friction stir welding (FSW), resistance spot welding (RSW), gas tungsten arc welding (GTAW), orbital tube welding (OTW),…
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