Mechanical Engineer - Robotics

Locations

Chicago (Schaumburg), IL

Full-time | Open 2/6/26 | Close 2/20/26

Wing Xpand is Expanding What’s Possible™ with Autonomous Systems, building long-endurance, backpackable smart plane drones and robotics systems that support defense, public safety, disaster response, and commercial missions. Our platforms operate across air, ground, and maritime domains, integrating autonomy, AI-powered sensing, edge computing, and networked systems to deliver real-world intelligence and threat detection. We design, build, and deploy complete systems — hardware, software, and data — and we move fast.

As Wing Xpand scales, we are seeking high performers to grow with our team.

We are seeking a mechanical drone / uncrewed vehicle engineer to join our team. The successful candidate will be responsible for designing, developing, and optimizing Wing Xpand® platform designs.

• Design, develop and execute engineering optimization approaches for Ux Vs
• Test and validate aircraft design through software simulations, lab and flight tests
• Seamlessly collaborate with software and manufacturing engineers to achieve aircraft design requirements
• Select, integrate, and design aircraft payloads, sub-systems, propulsion and battery
• Leverage modeling and simulation software packages to assess aircraft stability and control, aerodynamic, and mission performance
• Validates aircraft performance through lab and flight test experiments
• Assesses aircraft structural requirements and optimizes construction to meet requirements, while minimizing weight
• Designs, develops, and tests drone / uncrewed aircraft vehicle (UAV) components to ensure they are optimized for manufacturability
• Support the creation of manufacturing production systems, balancing strength requirements, throughput requirements and cost

• Bachelor's or Master's degree in Aerospace Engineering, Mechanical Engineering, or a closely-related field
• 3+ year of experience designing, testing and optimizing robotics systems, especially UxVs.
• Experience with performing engineering sensitivity / trade space assessments
• Expert CAD designer with experiences in Solidworks.
• Strong communication and teamwork skills

• Prefer those with a background in developing and flying drones, ideally with a Part 107 certificate
• Prefer those with a proven track record of succeeding in fast paced environments
• Prefer those with the ability to tune drone software settings and directly support flight test activities
• Experienced with one or more of the following: PX4, OpenVSP, Aero Sandbox, XFLR5, Airfoil Tools, ANSYS Fluent, Solidworks, Fusion 360, FEA and CFD packages.

To conform to U.S. Government aerospace technology export regulations, applicant must be a 'U.S. Person' (U.S. Citizen or a Permanent Resident/Green Card Holder).

If you are a self-motivated, results-driven individual with a passion for innovation and technology, we want to hear from you!

Apply with your resume and optional cover letter (CV), including the types of engineering or technical roles you have hired.