Mechanical Integrity Coordinator - Decatur, IL

Mechanical Integrity Coordinator – Decatur, IL

This is a full-time, exempt-level position.

The Mechanical Integrity Coordinator is responsible for leading, implementing, and sustaining the mechanical integrity of site assets to ensure operational safety and reliability. The Mechanical Integrity Coordinator will develop and define asset requirements and strategies and advance and sustain existing MI activities. This role works with the East Plant Soybean Operations team and reports to the Site Reliability Lead.

• Direct and lead third-party contractors involved with Mechanical Integrity (MI) activities at the site
• Support the plant in sustaining and improving MI efforts and activities
• Approve/determine changes to Inspections, Tests or PM Frequencies
• Direct, manage, and support site MI programs
• Partner with the plant maintenance team and RCM Practitioners to develop an action plan to identify and address deficiencies in assets
• Coordinate access, isolation, cleaning, and preparation activities required for inspections
• Maintain equipment records within the IDMS and CMMS
• Assist in failure investigations and leak reviews involving fixed equipment
• Support budgeting and forecasting for inspection activities.
• Coordinate outage inspection scopes.
• Communicate MI program status and risks to Plant leadership.
• Work with SMEs to establish inspection/repair plans, identify relevant damage to mechanisms, select appropriate inspection tasks/NDE methods, and develop inspection/maintenance plans for all equipment.
• Contribute to design, specification, construction activities, and quality assurance of equipment.
• Review and approve inspection and testing procedures to ensure compliance with applicable API, ASME, NFPA, NBIC codes, etc.
• Ensure, API, ASME, NFPA, NBIC, and other applicable Standards and RAGAGEPs are incorporated into the MI program, particularly as it relates to Inspection and Repair
• Interpret Inspection Reports and ensure mandatory integrity items are planned and corrected.
• Review inspection, testing, and repair documentation and follow up on corrective actions as needed.
• Determine remaining life calculations and next inspection dates based on equipment condition and incorporate that information into the inspection scheduling plan for the site.
• Support and lead implementation of risk-based inspection programs.
• Assist in defining and implementing best practices for inspection and repair documentation, record storage, and tracking.
• Work with SMEs to provide guidance, direction, and leadership for reliability issues involving fixed equipment (piping, pressure vessels, exchangers, heaters, tanks, etc.).
• Develop procedures required for equipment inspections and tests.
• Support/lead MI compliance auditing efforts at plant sites.
• Ensure selected 3rd party inspectors and repairers have the necessary qualifications and certifications.
• Ensure PSM requirements for PSVs and Critical Safety Devices are met and updated.

• A minimum of five (5) years of experience in welding, mechanical maintenance, and regulatory standards.
• A relevant technical degree, training, or certifications considered a plus
• Thorough working knowledge of applicable codes, standards, and RAGAGEPs (ASME Section VIII, API 510, 570, 653, NBIC, EPA: 40 CFR 68.73, and OSHA PSM: 29 CFR (j).)
• Must be customer-focused and proactive in managing conflict, influencing others, listening, change management, prioritization & planning, utilizing a proactive approach to reliability
• Excellent communication and collaborative skills.
• Effective decision-making ability and problem-solving skills.
• Demonstratable organization skills and the ability to manage multiple tasks
• Computer skills and proficiency with Microsoft Products and Computerized Maintenance Management Software (CMMS).

• Dust
• Chemicals / Irritants
  • The scope of the position requires exposure to and use of chemicals, solvents, and cleaners common to mechanical work that may be hazardous and/or cause injury if specific instructions regarding their mixture, use, and disposal/storage are not properly followed
• Inside areas:
  • Spring / Summer:
    Temperatures in some areas of the facility will be up to or exceed 100 degrees
  • Fall / Winter:
    Temperatures in the facility may be at or below freezing
• Outside areas:
  • Spring / Summer:
    Outside temperature may be up to or exceed 100 degrees with potential for high humidity; may be exposed to inclement weather conditions including, but not limited to, rain and wind
  • Fall / Winter:
    Outside temperatures may reach freezing or below; may be exposed to inclement weather including, freezing rain, sleet, snow, and wind
• Some manufacturing processes within the facility are highly reliant on machinery and other processing equipment and, as a result, noise levels may reach or exceed 85 decibels and require use of hearing protection for most of the work shift

• Ability to lift and transport materials and equipment weighing up to thirty (30) pounds on a…