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Senior Design Engineering Specialist

Job in Decatur, Macon County, Illinois, 62523, USA
Listing for: Caterpillar
Full Time position
Listed on 2026-07-20
Job specializations:
  • Manufacturing / Production
    Quality Engineering, Manufacturing Engineer
Salary/Wage Range or Industry Benchmark: 128470 - 192710 USD Yearly USD 128470.00 192710.00 YEAR
Job Description & How to Apply Below

We are seeking an Engineering Specialist – Design to lead supplier, factory, and internal development process quality for Heavy Structures on Rigid Frame Truck (RFT) products.

Why This Role Is Impactful
  • Quality Leadership Across Rigid Frame Truck Heavy Structures – Set the standard for supplier and factory quality, ensuring robust processes and consistent execution across all RFT Heavy Structures components.
  • Driving Modern Manufacturing Transformation – Introduce innovative processes such as Welding Digital Thread (WDT) and Digital Weld Instruction (DWI) to external suppliers and internal fabrication partners, continually exploring emerging technologies.
  • Data Driven Process Improvement – Own the data analytics tools that identify process gaps and demonstrate measurable progress in quality.
  • Cross‑Functional Influence – Collaborate with Design, Analysis, Manufacturing, Quality, Supply Chain, and Procurement teams to align quality requirements and deliver expected results.
Responsibilities
  • Collaborate with Purchase Finished (PF) suppliers to improve fabrication performance using advanced design and analysis tools (WDT, welding distortion analysis, casting solidification analysis).
  • Resolve PF component challenges and critical internal factory issues by enforcing quality gates and implementing preventive improvements.
  • Lead Advanced Product Quality Planning (APQP) process conformance and Built‑In Quality (BIQ) performance for RFT Heavy Structures.
  • Expand adoption of Welding Digital Thread and Digital Weld Instructions across the supply base.
  • Travel to supplier sites, manufacturing facilities, and customer locations, both domestically and internationally.
  • Prioritize workloads and create delegation plans to improve time, cost, and quality metrics.
  • Communicate progress and results to internal partners, suppliers, team members, and the broader functional community.
  • Balance time across NPI, CPI, maintenance, process improvement, and personal development.
  • Participate in team design reviews and share deep technical expertise to mentor others.
Education and Experience
  • Bachelor’s Degree in an accredited Engineering program.
  • Experience collaborating with manufacturers or suppliers to optimize designs for manufacturability.
  • Demonstrated experience executing APQP from start to finish.
  • Deep understanding of End‑to‑End Built‑In Quality (E2E BIQ) processes.
  • Experience with Caterpillar processes such as NPI and CPI.
Key Skills
  • Proficiency in designing fabricated structures and engaging subject matter experts to resolve technical issues.
  • Ability to prioritize tasks, balance competing demands, and manage time efficiently.
  • Strong organizational skills with attention to detail.
  • Experience with collaboration tools and processes such as APQP and CPPD.
  • Willingness to collaborate with international teams across multiple time zones.
Preferred Qualifications
  • Previous supply chain experience.
  • Proficiency in CREO or other CAD tools.
  • Familiarity with Finite Element Analysis (FEA) tools.
  • Experience with Rigid Frame Trucks.
  • Strong knowledge of Caterpillar components and systems.
  • Experience developing PowerBI dashboards.
  • Experience executing all phases of a new product development program.
  • Proven ability to lead or direct the work of others to achieve design objectives.
  • Hands‑on experience in machinery, heavy equipment, or manufacturing environments.
Additional Information
  • Primary work location:
    Tucson, AZ or Decatur, IL (on‑site full time at a Caterpillar facility).
  • Domestic relocation assistance available.
  • Travel requirements:
    Up to 20%.
  • Visa sponsorship, international assignments, and payroll transfers are not available.
  • Position requires working onsite five days a week.
Compensation

Salary range: $ – $, subject to individual factors.

Benefits
  • Medical, dental, and vision benefits
  • Paid time off plan (Vacation, Holidays, Volunteer, etc.)
  • 401(k) savings plans
  • Health Savings Account (HSA)
  • Flexible Spending Accounts (FSAs)
  • Health Lifestyle Programs
  • Employee Assistance Program
  • Voluntary Benefits and Employee Discounts
  • Career Development
  • Incentive bonus
  • Disability benefits
  • Life Insurance
  • Parental leave
  • Adoption benefits
  • Tuition Reimbursement

* These benefits also apply to part‑time employees.

EEO Statement

Caterpillar is an Equal Opportunity Employer, including Veterans and Individuals with Disabilities. Qualified applicants of any age are encouraged to apply.

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Position Requirements
10+ Years work experience
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