Satellite Structures and Configuration Engineer II - TeraWave

Overview

At Blue Origin, we envision millions of people living and working in space for the benefit of Earth. We’re working to develop reusable, safe, and low-cost space vehicles and systems within a culture of safety, collaboration, and inclusion. This role is part of the Tera Wave program, a satellite communications network designed to deliver symmetrical data speeds of up to 6 Tbps anywhere on Earth, servicing enterprise, data center, and government users who require reliable connectivity for critical operations.

This position is part of Blue Origin's Tera Wave business unit, a newly announced satellite communications network designed to deliver symmetrical data speeds of up to 6 Tbps anywhere on Earth. Tera Wave consists of 5,408 optically interconnected satellites in low Earth orbit (LEO) and medium Earth orbit (MEO), providing enterprise-grade connectivity for critical operations.

• Perform mechanical configuration and layout activities for the Tera Wave satellite constellation, ensuring optimal placement of components within the spacecraft envelope
• Create and maintain detailed 3D CAD models for satellite structural systems, ensuring proper integration of all subsystems and components
• Support the design and development of the primary and secondary structures
• Develop spacecraft packaging concepts that optimize mass efficiency while maintaining structural integrity and thermal performance
• Perform first-order layout and mass properties analyses to validate design concepts and ensure compliance with mission requirements
• Collaborate with cross-functional teams to resolve mechanical interface issues between subsystems (propulsion, avionics, power, thermal, etc.)
• Generate and maintain technical documentation including assembly drawings, interface control documents, and configuration management records
• Support design reviews and provide technical guidance on mechanical configuration and layout challenges
• Develop innovative solutions for component mounting, cable routing, and thermal management within tight spatial constraints
• Perform trade studies to evaluate different configuration options based on mass, volume, accessibility, and manufacturability
• Support Assembly, Integration, and Test (AIT) activities to ensure proper implementation of mechanical designs
• Contribute to the development of mechanical ground support equipment (MGSE) for satellite assembly and testing
• Participate in failure investigations and implement corrective actions for mechanical configuration issues

• Bachelor's degree in Aerospace Engineering, Mechanical Engineering, or related engineering field
• 3+ years of experience in spacecraft mechanical design, configuration, and layout engineering
• Proficiency with 3D CAD software (CATIA, Solid Works, NX, or similar)
• Experience with mass properties analysis and management
• Knowledge of spacecraft structural design principles and manufacturing processes
• Familiarity with mechanical interface control and configuration management
• Strong problem-solving skills and attention to detail
• Excellent communication and collaboration abilities

• Master's degree in Aerospace Engineering, Mechanical Engineering, or related field
• 5+ years of experience in spacecraft mechanical configuration and layout engineering
• Experience with satellite constellation design and development
• Knowledge of optical or RF communications payload integration
• Familiarity with LEO and MEO satellite design considerations
• Experience with design for manufacturability and assembly (DFMA)
• Knowledge of spacecraft environmental testing requirements and procedures
• Experience with finite element analysis (FEA) tools for structural validation
• Understanding of thermal design considerations for spacecraft
• Previous work on communication satellite programs or high-throughput satellite systems
• Experience with design optimization techniques for mass reduction

At Blue Origin, we’re building the future of space exploration and revolutionizing global connectivity through our Tera Wave satellite network. As a Satellite Structures and Configuration Engineer II, you’ll ensure the integrity and…