Chemical Operator Job Dothan area,Alabama USA,Manufacturing / Production

Description

Monitor plant operations by performing round checks 3 times per shift
Make needed adjustments during round checks to ensure plant operations are within set parameters
Monitor the areas for issues that require maintenance such as flange/clamp leaks, rupture disc tell-tale gauge pressures, etc during rounds and communicate to CDW or rotating chief
Monitor plant operations using Aspen Process Explorer
Monitor and control operations using Yokogowa DCS system
Operate remote controlled hoist systems to load raw materials to the process each day
Take liquid samples of hazardous chemicals while donning appropriate PPE, including rubber boots, chemical suit, full-faced respirator and chemical protective gloves
Pull caustic samples and perform titrations of the caustic solution
Maintaining a safe work environment by performing the required housekeeping, recognizing hazards and communicating or mitigating those hazards as appropriate
Work rotating shifts, weekends, vacation coverage and holidays as needed

Required Skills/Abilities

Ability to use hand tools for the purpose of loosening or tightening nuts & bolts on an industrial scale to the point of preventing leaks from flanges
Ability to perform light maintenance as needed
Ability to use air impact tools
Ability to use electric corded and cordless tools including saws and drills
Ability to open and close manual valves up to 10” in port size at various heights including below waist height and above shoulder height
Ability to learn and perform repair tasks on equipment including piping and gasket replacements
Ability to use fall protection devices such as fall restraint harnesses
Ability to communicate in loud environments
Ability to be observant, identify abnormal situations (see/hear/smell), and report concerns to supervisors
Understanding of the basic concepts of detailed work instructions including the cause and effect of actions taken within these instructions
Forklift certification with the ability to move pallets and containers up to 4000 lbs.
Yard Dog/spotter truck certification for moving trailers and ISO containers in the plant
Manlift certification
Basic math such as addition, subtraction, multiplication, division, percentage, and average calculations
Ability to apply the math skills listed above to calculate potential tank levels after transfers
Basic skills using Microsoft Word and Excel
Accumulate information pertaining to plant operations and accurately convey or communicate that information to the next shift personnel
Ability to use a fire extinguisher properly

Education and Experience

High School Diploma or equivalent required; further education and certifications such as Chemical Operator, ISO 9001 and/or 14001 are preferred.

Physical Requirements

Frequent lifting, pushing and pulling of up to 50 lbs.
Ability to ascend/descend ladders and work up to 160 feet in the air while wearing PPE
Ability to ascend/descend multiple (up to 20) ladders to tops of tanks during a 12-hour shift
Ability to ascend/descend up to 4 sets of stairs consecutively multiple times during a 12-hour shift
Ability to ascend/descend up to 4 sets of stairs while carrying up to 40 pounds
Ability to accurately swing a sledgehammer up to 12 lbs.
Wear Personal Protective Equipment in order to work around liquid chemicals, acid fumes, silicon dust and hot equipment including but not limited to:
Full face respirator
Dusk mask
Tyvex suit
Nomex suit + hood
Chemical suit + boots
Hearing protection
Ability to stoop and bend to floor level and squat to access and operate valves, pumps, perform maintenance, etc.
Ability to work in inclement weather

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