Technical Services Mananger

Position Summary

The Technical Services Manager is responsible for leading and coordinating all maintenance, process control, and automation functions within a high‑pressure die casting (HPDC) manufacturing environment. This role ensures optimal equipment performance, process stability, and continuous improvement through effective leadership, technical expertise, and cross‑functional collaboration. It plays a critical role in maximizing uptime, improving casting quality, and driving operational efficiency.

• Lead and manage maintenance, process control, and automation teams to support daily production and long‑term plant objectives.
• Develop and execute preventive and predictive maintenance programs to minimize downtime and extend equipment life.
• Oversee troubleshooting and resolution of equipment, automation, and process‑related issues.
• Drive continuous improvement initiatives focused on safety, quality, productivity, and cost reduction.
• Ensure process controls are in place and optimized to maintain consistent casting quality and reduce scrap.
• Manage and improve PLCs, robotics, sensors, and automated systems across the facility.
• Partner with production, quality, and engineering teams to improve processes and implement new technologies.
• Support capital projects including equipment selection, installation, and commissioning.
• Establish and monitor KPIs related to uptime, OEE, scrap rates, and maintenance performance.
• Ensure compliance with all safety, environmental, and regulatory standards.
• Develop and mentor team members, building technical capability and leadership within the department.
• Manage departmental budgets, including maintenance spend and capital planning.

• Bachelor’s degree in Engineering (Mechanical, Electrical, Industrial, or related field) or equivalent experience.
• 7+ years of experience in manufacturing, preferably in high‑pressure die casting or a similar metal casting environment, though other relevant manufacturing experience will be considered.
• 3+ years of leadership experience managing technical or maintenance teams.
• Solid understanding of die casting processes, tooling, and equipment preferred.
• Experience with PLC programming, robotics, and industrial automation systems.
• Proven track record in implementing preventive and predictive maintenance systems.
• Strong problem‑solving and analytical skills.
• Excellent communication and leadership abilities.

• Experience in aluminum or magnesium die casting.
• Familiarity with Industry
  4.0 technologies and data‑driven manufacturing.
• Six Sigma or Lean Manufacturing certification.

Manufacturing plant environment with exposure to heat, noise, and heavy equipment. May require off‑shift support and on‑call availability.

• Equipment uptime and reliability.
• Overall Equipment Effectiveness (OEE).
• Scrap and rework reduction.
• Maintenance cost control.
• Safety performance.