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Engineer IV Stress Analyst

Job in Downers Grove, DuPage County, Illinois, 60515, USA
Listing for: Zachry Group
Full Time position
Listed on 2026-08-06
Job specializations:
  • Engineering
    Mechanical Engineer, Piping Engineer, Process Engineer
Job Description & How to Apply Below

Stress Engineer IV

Zachry Group is currently accepting applications for Stress Engineer IV for our Downers Grove (Chicago) Design Center Office location. This is a great opportunity to get involved in some interesting and challenging design projects.

Responsibilities
  • Review and analyze piping systems and components for thermal flexibility, vibration, supports, and other factors.
  • Ensure piping systems conform to applicable codes and client standards.
  • Perform ASME B31.1 and ASME B31.3 formal stress analysis using CAESAR II software.
  • Conduct informal (visual) stress analysis for large and small-bore piping systems.
  • Work with piping designers to optimize pipe routing on piping design including specifying required pipe supports.
  • Specify engineered support equipment such as expansion bellows, spring cans, constant tension hangars, snubbers, and engineered piping supports including detailed review of vendor equipment design documents.
  • Prescribe and evaluate piping loads on process equipment nozzles including ASME pressure vessels as well as on engineered and standard support steel.
  • Prepare formal stress evaluation reports.
  • Perform field surveys to collect the required field data and assist with interpretation of engineering drawings and specifications in the field.
  • Communicate complex technical solutions and concepts with other stress engineers to develop or improve design methods and procedures.
  • Interpret new or special regulation requirements, engineering codes, and standards and ensure procedures are up to date to incorporate appropriately.
  • Perform special studies (new technology evaluation, constructability, economic feasibility, enhanced software evaluation upgrades, etc.)
  • Function as a lead engineer for portfolio clients and large capital projects.
  • Coordinate work with supervisor, lead, and project team.
  • Assist in preparing proposals.
  • Attend client, vendor, and internal team meetings.
  • Manage project schedules and budgets as well as provide weekly reports communicating project status, issues, and needs.
  • Other duties as assigned
Qualifications
  • Bachelor's degree in mechanical engineering or equivalent.
  • 10+ years of experience in mechanical stress engineering.
  • Minimum of 7 years of experience in the Petroleum Refining, Chemical or Power Industry.
  • Experience working with pressure vessels, heat exchangers, and pumps.
  • Experience working with ASME Section I and VIII pressure vessel and B31.1 and/or B31.3 piping codes.
  • Experience with CAESAR II software package, FEATools and NozzlePRO.
  • Capacity to function as a qualified checker across various clients and projects.
  • Strong attention to detail and ability to prepare design concepts, technical documents, and drawing checks.
  • Strong communication skills required to provide effective inter-discipline, client, vendor, and construction coordination on projects.
  • Must be organized, self-directed, able to prioritize and multi-task, highly motivated with ability to work in an interactive team environment and take directions from others.
  • Willingness to travel and work in office and field environments.
  • Commitment to safety, quality, responsibility, high work standards, and initiatives.

PREFERRED QUALIFICATIONS

  • EIT (Registered Engineer in Training) or Licensed Professional Engineer.
  • Field plant experience including start-up and commissioning.
  • Experience in the petrochemical, oil/gas, chemical, and/or power industry.
  • Previous experience supervising mechanical engineering teams in plant design.
  • Knowledge and familiarity with API Standards and Recommended Practices application to the specification of refinery equipment.
  • Experience working with ASME Section I and VIII pressure vessel and B31.1 and B31.3 piping codes.
  • Ability to work full time and desire to put in extra time/effort when required.

Salary/Pay Rate:

In accordance with Illinois Equal Pay Act, the expected salary range for this Illinois position, Engineer IV Stress Analyst, is between $ and $ annually. Actual pay will be adjusted based on experience, geographic location, and other job-related factors as permitted by law.

Benefits:

This position, Engineer IV Stress Analyst, is eligible for participation in Zachry's Total Employee Rewards Program,…

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