Senior Product Development Lead Engineer

• Lead one to several product development projects, depending on project scope and available resources.

• Collaborate with other project stakeholders to develop product specifications, requirements, project plans and schedules for complex development projects.

• Accountable for project delivery performance (schedule), quality (deliverables) and technical leadership (engineering principles and practices as well as engineering design oversight) via established performance metrics.

• Engage with Product Line Managers to ensure project scope is effectively developed early in the project lifecycle.

• Direct product design, detailing and fitment verifications.

• Direct development of manufacturing drawings and associated design documentation.

• Direct tolerance analysis and CAD model reviews to ensure proper fitment of parts within assemblies.

• Direct engineering prototype construction for design verification of fitment and performance testing.

• Define product testing requirements and plans based on industry standards and other relevant inputs.

• Direct post design verification testing analysis, as needed, to identify potential design improvement opportunities.

• Direct DFx principles (Design for Manufacturing, Design for Assembly, etc.).

• Direct DFMEA/PFMEA (Design/Process Failure Modes Effects Analysis).

• Interface with intellectual property (IP) counsel and AFL IP leadership to understand project IP landscape - directing the design to a satisfactory IP clearance position.

• Develop IP subject matter proficiency to for assigned projects.

• Interface with cross-functional project teams consisting of product management, application engineering, process and manufacturing engineering, quality, and development engineering during all phases of product development, including ramp-up and release to manufacturing.

• Gain and apply comprehensive understanding of fiber optic product installation, test and application methods to all new product development projects.

• Adhere to and promote the environmental, health & safety policies of AFL.

• Perform other project leadership tasks as required.

Requirements

• Bachelor of Science in Mechanical Engineering (or other similar technical discipline)
• Parametric solid modeling experience (Solid Works preferred)
• 8+ years of technical experience conducting new product development
• Design experience with multiple manufacturing techniques (injection molding, sheet metal forming, machining, etc.)
• Substantial experience designing molded plastic parts
• Experience working within an ISO-9001 quality management system
• Effective oral and written communication skills
• Strong interpersonal, influencing and teamwork skills
• Effective time management and organizational skills
• Ability to lead new product development projects from concept through design, development, testing and Industrialization while following a formal stage-gate process using industry recognized project management practices
• Prior product development project experience – including being accountable for project schedule performance and quality of deliverables

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Hard Skills

• Product Development
• Design Experience With Manufacturing Techniques
• Molded Plastic Parts Design
• Tolerance Analysis
• CAD Model Reviews
• DFMEA/PFMEA
• Product Testing Requirements
• Engineering Prototype Construction
• Project Management Practices
• Stage-Gate Process

Soft Skills

• Effective Oral And Written Communication
• Interpersonal Skills
• Influencing Skills
• Teamwork Skills
• Time Management