PLC Automation Engineer
Job in
Dundalk, Baltimore City, Maryland, 21222, USA
Listed on 2026-02-01
Listing for:
Horizon Controls Group
Full Time
position Listed on 2026-02-01
Job specializations:
-
Engineering
Electrical Engineering, Systems Engineer, Automation Engineering, Process Engineer
Job Description & How to Apply Below
Industry: Pharmaceutical / Life Sciences
Role OverviewThe PLC Automation Engineer will support the design,development, commissioning, and lifecycle management of automated systems within a GMP-regulated pharmaceutical manufacturing environment. The role involves hands-on PLC programming, system integration, troubleshooting, and collaboration with cross-functional teams to ensure safe, compliant, and reliable operation of production and utility systems.
Key Responsibilities- Design,develop, modify, and maintain PLC control systems supportingpharmaceutical manufacturing, packaging, utilities, and process equipment.
- Program and troubleshoot PLCs (e.g. Rockwell Allen-Bradley, Siemens, Schneider),including development of ladder logic, function block diagrams, and structured text as applicable.
- Supportautomation commissioning activities, including FAT, SAT, and on-sitestart-up, ensuring systems meet functional and GMP requirements.
- Interface
PLC systems with SCADA/HMI platforms (e.g. Factory Talk, WinCC, iFIX),ensuring clear operator interfaces and alarm management. - Interpret and work from P&IDs, control philosophies, functional specifications,and electrical drawings.
- Provideautomation support for manufacturing equipment, process skids, packaginglines, utilities (HVAC, WFI, clean steam), and ancillary systems.
- Participate in change control, deviation investigations, and root cause analysisrelated to automation systems.
- Support Computer System Validation (CSV) activities, including IQ/OQ testing,protocol execution, traceability, and documentation reviews in line with
GAMP 5. - Ensureautomation systems comply with GMP, data integrity (ALCOA+), and sitequality standards.
- Collaborate with Engineering, QA, Manufacturing, Maintenance, IT, and external vendorsto deliver projects and resolve technical issues.
- Provide ongoing troubleshooting and operational support to minimise downtime and improve system reliability.
- Contribute to continuous improvement initiatives, standardisation, and automationbest practices across the site.
- Degreein Automation Engineering, Electrical Engineering, Instrumentation, orrelated discipline.
- Proven experience as a PLC Automation Engineer in a pharmaceutical, biotech, orregulated manufacturing environment.
- Strong hands-on experience with PLC programming, ideally Allen-Bradley / Rockwellsystems.
- Experience with SCADA/HMI systems and industrial networks (Ethernet/IP, Profinet,Modbus).
- Solid understanding of GMP environments, regulated change management, and validation principles.
- Abilityto read and interpret P&IDs, control narratives, and electricalschematics.
- Experience supporting FAT, SAT, commissioning, and start-up activities.
- Strongtroubleshooting, analytical, and problem-solving skills.
- Excellent communication skills and ability to work effectively withincross-functional teams.
- Experience with Delta
V, PCS7, or DCS systems. - Exposure to CSV documentation (URS, FS, IQ, OQ, traceability matrices).
- Knowledge of process equipment automation (bioreactors, CIP/SIP, fillers,packaging).
- Experience working on Irish or EU pharma sites.
- Familiarity with alarm management standards (ISA-18.2 / EEMUA 191).
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