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PLC Automation Engineer

Job in Dundalk, Baltimore City, Maryland, 21222, USA
Listing for: Horizon Controls Group
Full Time position
Listed on 2026-02-01
Job specializations:
  • Engineering
    Electrical Engineering, Systems Engineer, Automation Engineering, Process Engineer
Job Description & How to Apply Below

Industry: Pharmaceutical / Life Sciences

Role Overview

The PLC Automation Engineer will support the design,development, commissioning, and lifecycle management of automated systems within a GMP-regulated pharmaceutical manufacturing environment. The role involves hands-on PLC programming, system integration, troubleshooting, and collaboration with cross-functional teams to ensure safe, compliant, and reliable operation of production and utility systems.

Key Responsibilities
  • Design,develop, modify, and maintain PLC control systems supportingpharmaceutical manufacturing, packaging, utilities, and process equipment.
  • Program and troubleshoot PLCs (e.g. Rockwell Allen-Bradley, Siemens, Schneider),including development of ladder logic, function block diagrams, and structured text as applicable.
  • Supportautomation commissioning activities, including FAT, SAT, and on-sitestart-up, ensuring systems meet functional and GMP requirements.
  • Interface

    PLC systems with SCADA/HMI platforms (e.g. Factory Talk, WinCC, iFIX),ensuring clear operator interfaces and alarm management.
  • Interpret and work from P&IDs, control philosophies, functional specifications,and electrical drawings.
  • Provideautomation support for manufacturing equipment, process skids, packaginglines, utilities (HVAC, WFI, clean steam), and ancillary systems.
  • Participate in change control, deviation investigations, and root cause analysisrelated to automation systems.
  • Support Computer System Validation (CSV) activities, including IQ/OQ testing,protocol execution, traceability, and documentation reviews in line with

    GAMP 5.
  • Ensureautomation systems comply with GMP, data integrity (ALCOA+), and sitequality standards.
  • Collaborate with Engineering, QA, Manufacturing, Maintenance, IT, and external vendorsto deliver projects and resolve technical issues.
  • Provide ongoing troubleshooting and operational support to minimise downtime and improve system reliability.
  • Contribute to continuous improvement initiatives, standardisation, and automationbest practices across the site.
Required Skills & Experience
  • Degreein Automation Engineering, Electrical Engineering, Instrumentation, orrelated discipline.
  • Proven experience as a PLC Automation Engineer in a pharmaceutical, biotech, orregulated manufacturing environment.
  • Strong hands-on experience with PLC programming, ideally Allen-Bradley / Rockwellsystems.
  • Experience with SCADA/HMI systems and industrial networks (Ethernet/IP, Profinet,Modbus).
  • Solid understanding of GMP environments, regulated change management, and validation principles.
  • Abilityto read and interpret P&IDs, control narratives, and electricalschematics.
  • Experience supporting FAT, SAT, commissioning, and start-up activities.
  • Strongtroubleshooting, analytical, and problem-solving skills.
  • Excellent communication skills and ability to work effectively withincross-functional teams.
  • Experience with Delta

    V, PCS7, or DCS systems.
  • Exposure to CSV documentation (URS, FS, IQ, OQ, traceability matrices).
  • Knowledge of process equipment automation (bioreactors, CIP/SIP, fillers,packaging).
  • Experience working on Irish or EU pharma sites.
  • Familiarity with alarm management standards (ISA-18.2 / EEMUA 191).
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