Senior Additive Manufacturing Engineer II

Senior Additive Manufacturing Engineer II

Agile Space Industries is seeking a Senior Additive Manufacturing Engineer II to join our team onsite in Durango, CO and drive the delivery of high-quality hardware through robust, repeatable production. This role is for individuals with a solid background in engineering and additive manufacturing, offering opportunities to shape and optimize processes in aerospace component additive production. While aerospace experience is beneficial, it is not a requirement.

Responsibilities

• Develop, implement, and maintain manufacturing documentation, including process and work instructions, standard operating procedures, and qualification records, in alignment with AS9100 quality standards and internal specifications.
• Collaborate closely with cross-functional teams in transition from prototype to full-scale production and own continuous production build execution, process monitoring, and data review.
• Lead AM process development and production-readiness activities, including LPBF parameter development, CAPEX acquisition, and post-process workflows, to improve production throughput, yield, and repeatability of AM hardware.
• Conduct process capability assessments, root cause analyses, and risk evaluations to identify machine utilization improvement opportunities, reduce variation, and support cost-saving initiatives.
• Utilize statistical analysis and data-driven methodologies to monitor and analyze manufacturing performance, driving improvements and implement corrective actions as needed.
• Lead the development of machine installation, operation, and qualification standards to support production readiness.
• Develop a close collaboration with printer manufacturers to drive machine-level process improvements.
• Provide technical guidance and mentorship to junior engineers, operators, and technicians, helping to foster a culture of continuous learning, process design, and improvement efforts.
• Implement safety standards, including handling hazardous and reactive powders, ensuring safeguards are in place that maximize useable life of high value feedstock.

Requirements

• Bachelor's degree in Additive Manufacturing, Mechanical Engineering, Aerospace Engineering, or a related field. Significant work experience may be considered in lieu of a degree.
• 7+ years of experience in additive manufacturing, manufacturing engineering, process improvement, or related technical roles.
• Hands-on experience operating or developing processes on LPBF systems (e.g., Trumpf, EOS, SLM, Renishaw, or equivalent).
• Familiarity with build prep software (e.g. 3DXpert, Magics, Tru Tops Print) and in-situ monitoring tools.
• Strong background in process optimization, root-cause analysis, and statistical process control.
• Proven ability to resolve complex manufacturing challenges and transition additive manufacturing from R&D to scaled production environments.
• Proven track record in continuous process improvement and the ability to drive manufacturing efficiencies.
• Strong communication skills and the ability to collaborate effectively with cross-functional teams.
• Solid understanding of statistics, as applied to manufacturing and process analysis.
• Ability to learn and adapt in a dynamic work environment, while receiving and integrating feedback.

Preferred Qualifications

• Knowledge of manufacturing processes, materials, and industry standards (e.g., AS9100, ISO
  9001, ASTM, ASME, etc.).
• Exposure to GD&T in a manufacturing environment.
• Proficiency in CAD software (e.g., Solid Works, CATIA) Exposure to wire EDM setup, gauge and fixturing methodology.
• Proven track record in high-rate manufacturing environments utilizing ERP/MRP.
• Experience with hazardous materials and proper safeguards for handling and compliance.
• Programming knowledge (C, C++, Python, etc.) to automate routine tasks.
• Six Sigma knowledge.
• Exposure to Materials Testing (chemical, mechanical, metallurgical).
• Knowledge of powder metallurgy, thermal management in LPBF, defect formation mechanisms, and heat treatment.

Physical Requirements

• Prolonged periods of sitting at a desk and working on a computer.
• Lift / carry objects weighing up to 25lbs routinely unassisted and up to 75 lbs. on occasion in performing the work.
• Pull or push objects weighing up to 25lbs routinely unassisted and up to 75 lbs. on occasion in performing the work.
• Must be able to safely ascend and descend a ladder or step stool.

The expected salary range for this role is $120,000-$150,000 annually. Final compensation will be based on factors such as experience, skills, and internal equity, and is typically made within the midrange, rather than the upper end.

Work Schedule:

Full Time

Employment Type:

Exempt

Location:

Onsite in Durango, CO

Posting Timeline:
This position will remain open for a minimum of five (5) days and will continue to accept applications until the role is filled. Early applications are encouraged, as reviews and interviews may begin during the posting period.

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