Senior Weld Engineer I​/II

Senior Weld Engineer I/II

Agile Space Industries is seeking an experienced Senior Weld Engineer onsite in Durango, CO. The Sr. Weld Engineer will serve as the technical authority for metal alloy joining processes across our propulsion systems. This role is critical in ensuring the structural integrity and stability of flight hardware operating in extreme environments.

You will bridge the gap between design and production, establishing the standards for high-reliability welding and brazing of complex aerospace components. Agile utilizes advanced additive manufacturing (AM), this role will work closely with the AM, Material & Process, and product design teams to qualify specialized joining processes for as-built microstructures and exotic alloys.

Responsibilities:

• Select and qualify welding and brazing processes for new and existing designs.
• Establish and maintain enterprise welding standards and special process specifications in accordance with industry (AWS, AMS) and NASA standards.
• Participate in cross-functional design reviews to provide expertise on weld joint design, accessibility, and manufacturability.
• Define and manage weld qualification campaigns, including the development of WPS/PQR and the selection of NDE/CT techniques for verification.
• Oversee and qualify external welding subcontractors to ensure adherence to Agile's quality and technical requirements.
• Lead root-cause analysis for manufacturing defects or test failures related to joining processes, providing dispositions for non-conformances.
• Develop detailed work instructions for internal welding operations and assembly sequences.
• Support the growth and training of welding skillsets within other engineering and technician personnel.
• Selection and deployment of welding equipment for use on flight deliverable hardware.

Requirements:

• B.S. or advanced degree in weld engineering, metallurgy, materials science, mechanical engineering, or related field
• 8+ Years of experience with product development
• Deep understanding of metal joining processes, heat treatment, and the impact of welding on microstructural properties.
• Foundational knowledge of welding processes and equipment
• Familiarity with metallurgy and heat treatment of aluminum, titanium, and refractory alloys
• Familiarity with welding of aluminum, titanium, and refractory alloys
• Proficiency with AWS D17.1 and other relevant industry standards.
• Experience with fracture mechanics, fatigue, and the physics of weld-induced deformation/stress.
• Expertise in metal heat treatment processes
• Experience with non-conformance and failure analysis disposition
• Candidate must be a US citizen or permanent resident.

Preferred Qualifications:

• Demonstrated experience development spaceflight hardware.
• Foundational knowledge of electron beam welding process and equipment
• Experience with destructive evaluation and mechanical testing of weldments.
• Experience with high temperature coatings, such as R512A and R512E.
• Familiar with fatigue and notch crack growth propagation calculations.
• Experience with bipropellant or monopropellant compatibility.
• Familiar with qualifying vendors for special processes such as welding, coating, and heat treatment.
• Experience educating other disciplines on welding methodologies.
• Experience standing up a metallurgical or weld-characterization laboratory.

This position is open across multiple levels, (Senior I, and Senior II). Final leveling will be determined based on the candidate's experience, skills, and overall qualifications during the interview process.

The expected salary range for this role is $116,000-$192,000 annually. Final compensation will be based on factors such as experience, skills, and internal equity, and is typically made within the midrange, rather than the upper end.

Work Schedule: Full Time Exempt

Location: Durango, CO

Relocation Stipend Available

Onsite #LI-Onsite

Posting Timeline: This position will remain open for a minimum of five (5) days and will continue to accept applications until the role is filled. Early applications are encouraged, as reviews and interviews may begin during the posting period.

What You'll Love About Us: Agile Space Industries offers exceptional benefits to support you and your family including generous health coverage, dental and vision plans, Flexible Time Off, parental leave, and a 401(k) with 100% company match up to 4%. We are committed to creating a diverse work environment and proud to be an equal opportunity employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, gender, gender identity or expression, sexual orientation, national origin, genetics, disability, age, veteran status, or any other basis protected by law.

Disclaimer: Agile is proud to offer a competitive benefits package to support our team members as they take on challenging, mission-driven work. The benefits listed in this job description are applicable to full-time employees. Part-time, temporary, or other non-full-time employees may have different…