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Senior Process Engineer

Job in Durham, Durham County, North Carolina, 27703, USA
Listing for: Ultimate Staffing
Full Time position
Listed on 2026-07-13
Job specializations:
  • Engineering
    Process Engineer, Chemical Engineer, Manufacturing Engineer
Salary/Wage Range or Industry Benchmark: 110000 - 170000 USD Yearly USD 110000.00 170000.00 YEAR
Job Description & How to Apply Below

As a Senior Process Engineer - you will be the owner's side process engineering expert for a large industrial installation to convert rare earth oxides to metals. You will provide oversight, internal technical review, and project management support for the work product of external engineering firms related to process and plant systems engineering. This role will serve as the owner's side technical authority on process documentation for metallization processes, transitioning to process engineering improvement as the plant is commissioned.

The ideal candidate has hands-on experience taking complex, high-temperature, materials-intensive processes from definition through construction and into operation.

Responsibilities
  • Own the process definition for production scale metallization, from raw material receipt through product handling to subsequent process steps.
  • Manage and organize timelines and deliverables with external EPC, and ensure smooth interfaces with internal and external organizations.
  • Maintain all core process documentation, including:
    • Process flow diagrams (PFDs)
    • Piping and instrumentation diagrams (P&IDs)
    • Heat and mass balances
    • Equipment lists and design bases
    • Operating philosophies and control narratives
  • Ensure systems meet operational, safety, and environmental performance requirements.

Responsibilities and tasks outlined are not exhaustive and may change as determined by the needs of the business.

Qualifications
  • Bachelor's Degree or higher in Chemical Engineering, Process Engineering, or a related field
  • 8+ years of hands‑on experience in industrial process engineering
  • Experience working with external engineering partners or EPCs
  • Demonstrated experience defining and documenting full production‑scale processes, setting targets and limits, and optimizing performance
  • Proven ability to develop and own PFDs, P&IDs, and Design bases
Preferred Qualifications
  • Experience with high‑temperature metallurgical or electrochemical plants
  • Direct involvement in permitted industrial facilities
  • Startup, scale‑up, or first‑of‑kind plant experience
  • Familiarity with owner's engineering standards and capital project execution
  • Experience supporting commissioning and early operations

All qualified applicants will receive consideration for employment without regard to race, color, national origin, age, ancestry, religion, sex, sexual orientation, gender identity, gender expression, marital status, disability, medical condition, genetic information, pregnancy, or military or veteran status. We consider all qualified applicants, including those with criminal histories, in a manner consistent with state and local laws, including the California Fair Chance Act, City of Los Angeles' Fair Chance Initiative for Hiring Ordinance, and Los Angeles County Fair Chance Ordinance.

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Position Requirements
10+ Years work experience
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