More jobs:
Engineering, Electrical Engineering, Automation Engineering
Job in
Ecorse, Wayne County, Michigan, 48229, USA
Listed on 2026-06-03
Listing for:
US Steel Corp.
Full Time
position Listed on 2026-06-03
Job specializations:
-
Engineering
Electrical Engineering, Automation Engineering
Job Description & How to Apply Below
Job Description
We are focused on operational excellence through safe, reliable, and efficient steelmaking and rolling operations. The Process Coordinator - Electrical Maintenance (Rolling) provides advanced technical leadership for electrical and automation systems supporting cold rolling, and finishing lines. This role focuses on maximizing uptime and product quality in high-speed, continuous processing environments by optimizing drive systems, automation platforms, and power distribution. The position also leads the technical development and qualification of electrical maintenance personnel to ensure a highly skilled and capable workforce.
Key Responsibilities
* Technical Leadership & Maintenance Execution
* Lead and enforce electrical safety programs, including LOTO, arc flash compliance per NFPA 70E, and safe work practices for high-energy systems
* Supervise union electrical maintenance crews and coordinate with OEMs, system integrators, and contractors for mill outages, upgrades, and commissioning
* Provide technical leadership for troubleshooting and maintenance of:
* High-horsepower, coordinated multi-axis drive systems (roughing/finishing stands)
* VFDs, DC drives, and cycloconverters used in rolling mill applications
* Tension control, looper systems, and strip speed synchronization
* Shears, tension reels, payoff reels and mill stands
* Maintain and optimize automation platforms, including PLCs, HMIs, and Level 1 control systems
* Diagnose complex faults using drive diagnostics, high-speed trending, and event logs to minimize downtime
Training & Workforce Development
* Develop, implement, and continuously improve structured training programs for electricians, including:
* Electrical safety (LOTO, arc flash, energized work boundaries)
* Rolling mill-specific systems (drives, inner stand tension control, AGC/AFC, automated strip handling equipment)
* PLC troubleshooting, basic programming, and control system diagnostics
* Reading and interpreting electrical schematics, one-lines, and control logic diagrams
* Lead hands-on training, mentoring, and job shadowing to build troubleshooting competency in high-speed process environments
* Establish and manage skills progression matrices and qualification standards for electrical maintenance personnel
* Evaluate workforce competency and identify skill gaps; develop targeted training plans to close gaps
* Support cross-training initiatives to improve crew flexibility and response capability during outages and production events
* Ensure compliance with company and regulatory training requirements; maintain training documentation and certifications
Reliability & Continuous Improvement
* Develop and improve preventive and predictive maintenance strategies:
* Thermal imaging of power components
* Motor testing (insulation resistance, surge comparison)
* Drive health monitoring and condition-based maintenance
* Lead root cause failure analysis (RCFA) on critical failures (e.g., drive trips, motor failures, control faults)
* Manage spare parts strategy for critical electrical and automation components
* Analyze production and maintenance data (downtime, cobbles, drive faults, MTBF/MTTR) to improve reliability and throughput
Planning, Projects, and Documentation
* Plan and coordinate maintenance outages, including job scoping, manpower allocation, and scheduling
* Support capital projects involving modernization of drive systems and automation upgrades
* Maintain technical documentation, including electrical schematics, PLC backups, drive parameters, and change management records
Qualifications & Requirements
* Bachelor's degree in electrical engineering, engineering technology, or related field
* OR 6+ years of progressive experience in electrical maintenance within rolling mill or heavy industrial environments
* 3-5+ years of direct experience with rolling mill systems or high-speed continuous processing lines
* Strong technical expertise in:
* Medium- and low-voltage power distribution (480V-13.8kV)
* High-power motor control systems and coordinated drive systems
* PLC platforms (e.g., GE, Rockwell Automation, Allen-Bradley, Siemens S7)
* Industrial communications and real-time control systems
* Demonstrated ability to train, mentor, and develop skilled trades personnel in a technical environment
* Strong analytical and troubleshooting skills in complex manufacturing systems
* Experience with CMMS systems (Oracle)
* Preferred / Advanced Skills
* Experience with rolling mill control systems (AGC, AFC, tension/loop control)
* Familiarity with Level 2 systems and process optimization tools
* Knowledge of encoder systems, load cells, and high-speed feedback instrumentation
* Project management experience supporting major outages or system upgrades
Company Overview
Since 1901, U. S. Steel has been a recognized leader in steel production. Today, as the first North American steel company to have declared a 2050 net-zero greenhouse gas emissions goal, we remain as innovative as ever, leading transformation across our…
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