Electrical Maintenance - Process Coordinator
Job in
Ecorse, Wayne County, Michigan, 48229, USA
Listed on 2026-06-14
Listing for:
Alistar Consulting
Full Time
position Listed on 2026-06-14
Job specializations:
-
Engineering
Electrical Engineering, Automation & Mechatronics Engineer
Job Description & How to Apply Below
We are focused on operational excellence through safe, reliable, and efficient steelmaking and rolling operations.
About the RoleThe Process Coordinator – Electrical Maintenance (Rolling) provides advanced technical leadership for electrical and automation systems supporting cold rolling, and finishing lines. This role focuses on maximizing uptime and product quality in high-speed, continuous processing environments by optimizing drive systems, automation platforms, and power distribution. The position also leads the technical development and qualification of electrical maintenance personnel to ensure a highly skilled and capable workforce.
Responsibilities- Technical Leadership & Maintenance Execution
- Lead and enforce electrical safety programs, including LOTO, arc flash compliance per NFPA 70E, and safe work practices for high-energy systems.
- Supervise union electrical maintenance crews and coordinate with OEMs, system integrators, and contractors for mill outages, upgrades, and commissioning.
- Provide technical leadership for troubleshooting and maintenance of:
- High-horsepower, coordinated multi-axis drive systems (roughing/finishing stands)
- VFDs, DC drives, and cycloconverters used in rolling mill applications
- Tension control, looper systems, and strip speed synchronization
- Shears, tension reels, payoff reels and mill stands
- Maintain and optimize automation platforms, including PLCs, HMIs, and Level 1 control systems.
- Diagnose complex faults using drive diagnostics, high-speed trending, and event logs to minimize downtime.
- Training & Workforce Development
- Develop, implement, and continuously improve structured training programs for electricians, including:
- Electrical safety (LOTO, arc flash, energized work boundaries)
- Rolling mill‑specific systems (drives, inner stand tension control, AGC/AFC, automated strip handling equipment)
- PLC troubleshooting, basic programming, and control system diagnostics
- Reading and interpreting electrical schematics, one‑lines, and control logic diagrams
- Lead hands‑on training, mentoring, and job shadowing to build troubleshooting competency in high‑speed process environments.
- Establish and manage skills progression matrices and qualification standards for electrical maintenance personnel.
- Evaluate workforce competency and identify skill gaps; develop targeted training plans to close gaps.
- Support cross‑training initiatives to improve crew flexibility and response capability during outages and production events.
- Ensure compliance with company and regulatory training requirements; maintain training documentation and certifications.
- Reliability & Continuous Improvement
- Develop and improve preventive and predictive maintenance strategies:
- Thermal imaging of power components
- Motor testing (insulation resistance, surge comparison)
- Drive health monitoring and condition‑based maintenance
- Manage spare parts strategy for critical electrical and automation components.
- Analyze production and maintenance data (downtime, cobbles, drive faults, MTBF/MTTR) to improve reliability and throughput.
- Planning, Projects, and Documentation
- Plan and coordinate maintenance outages, including job scoping, manpower allocation, and scheduling.
- Support capital projects involving modernization of drive systems and automation upgrades.
- Maintain technical documentation, including electrical schematics, PLC backups, drive parameters, and change management records.
- Bachelor’s degree in electrical engineering, engineering technology, or related field OR 6+ years of progressive experience in electrical maintenance within rolling mill or heavy industrial environments.
- 3–5+ years of direct experience with rolling mill systems or high-speed continuous processing lines.
- Strong technical expertise in:
- Medium- and low-voltage power distribution (480V–13.8kV)
- High-power motor control systems and coordinated drive systems
- Industrial communications and real-time control systems
- Demonstrated ability to train, mentor, and develop skilled trades personnel in a technical environment.
- Strong analytical and troubleshooting skills in complex manufacturing systems.
- Experience with CMMS systems (Oracle).
- Experience with rolling mill control systems (AGC, AFC, tension/loop control).
- Familiarity with Level 2 systems and process optimization tools.
- Knowledge of encoder systems, load cells, and high-speed feedback instrumentation.
- Project management experience supporting major outages or system upgrades.
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