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Senior Test Engineer

Job in Elgin, Kane County, Illinois, 60122, USA
Listing for: Federal Signal Corporation
Full Time position
Listed on 2026-04-20
Job specializations:
  • Engineering
    Quality Engineering, Mechanical Engineer, Systems Engineer
Salary/Wage Range or Industry Benchmark: 100000 - 125000 USD Yearly USD 100000.00 125000.00 YEAR
Job Description & How to Apply Below

Technical Leadership

  • Serve as the subject matter expert for test strategy, including vibration, sound, fatigue, air flow, and pressure testing.
  • Develop comprehensive test plans, test protocols, and acceptance criteria.
  • Lead root cause analysis and failure investigations.
  • Define and maintain best in class test methodologies, measurement techniques, and equipment capabilities.
Test Execution and Oversight
  • Oversee complex test programs to ensure accurate and repeatable results.
  • Design custom fixtures, instrumentation setups, and data acquisition strategies.
  • Ensure test data quality through robust calibration, uncertainty analysis, and statistical validation.
  • Interpret test results and prepare clear, data driven engineering reports with actionable insights.
Cross-Functional Collaboration
  • Partner with various engineering teams to align test strategy with design intent.
  • Provide early-stage technical input to reduce development risks and prevent late-stage failures.
  • Actively participate in design reviews and risk assessments.
Continuous Improvement and Innovation
  • Evaluate and implement upgrades to lab equipment, automation tools, and analytical methods.
  • Introduce and champion emerging test technologies.
  • Support safety, compliance, and operational excellence initiatives within the test lab.
Mentorship and Leadership
  • Provide technical coaching for engineers, technicians, and interns.
  • Develop and maintain documentation, training programs, and engineering standards.
  • Contribute to long term strategy for test capability and lab infrastructure.
  • Flexibility to perform other duties and assignments as required
Education and Experience
  • Bachelor’s degree in mechanical engineering or related engineering discipline from an accredited university. Master’s degree a plus
  • 10+ years of engineering experience including mechanical testing, product validation, or reliability engineering experience.
Skills Required
  • Demonstrated expertise in vibration, structural analysis, and fatigue testing.
  • Strong knowledge of sensors and data acquisition (accelerometers, strain gauges, load cells, pressure transducers, LVDTs, microphones, and DAQ systems).
  • Proficiency in test method development, root cause analysis, statistical techniques, and engineering reporting.
  • Exceptional communication, collaboration, and project management skills.
  • Experience in regulated or safety critical industries (automotive, aerospace, medical devices, heavy equipment, or energy).
  • Background in correlating test results to analytical models.
  • Experience with LabVIEW for development of automated test control and data acquisition.
  • Experience in core data analysis techniques that may include: time series analysis, regression analysis, clustering, and predictive analytics.
  • Experience using AI and machine learning to automate data interpretation a plus.

Anticipated Salary Range: $,000

Benefits of Employment
  • In addition to excellent career growth opportunities, Federal Signal Corporation offers a wide array of benefits including: annual bonus potential, insurance (life, medical, dental, vision), paid holidays, paid vacation, 401(k) with matching contributions and tuition reimbursement. We provide our employees with a smoke-free, drug-free workplace.

The Company is an equal opportunity employer. Qualified applicants will not be discriminated against on the basis of, and will receive consideration for employment without regard to, race, color, religion, national origin, sex, sexual orientation, gender identity, age, disability, genetic information, status as a protected veteran, or any other protected category, characteristic, or trait under applicable law.

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Position Requirements
10+ Years work experience
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