Advanced Manufacturing Engineer - Laser Processing

Our employer is a leading provider of premium metal payment cards and secure authentication solutions. Headquartered in Somerset, New Jersey, the company serves major financial institutions, producing over 30 million metal cards annually and holding a dominant share in the premium metal card segment. It also offers advanced digital security through a proprietary platform that includes three-factor authentication and cold storage for digital assets, generating over $420 million in annual sales.

We are seeking an experienced Advanced Manufacturing Engineer specializing in laser processing technologies, including laser cutting and marking, to support high-volume manufacturing.

This role is responsible for developing, industrializing, and optimizing laser-based processes to ensure precision, repeatability, throughput, and quality.

The ideal candidate brings strong hands‑on expertise in laser‑material interaction, process development, and equipment integration, along with a proven ability to scale processes from development through production. This position plays a critical role in new product introduction (NPI), process validation, and continuous improvement of manufacturing operations.

• Develop and optimize laser cutting and marking processes across a range of materials
• Define and refine laser process parameters (power, speed, frequency, focus, assist gases)
• Lead equipment selection, specification, and commissioning including FAT/SAT
• Integrate laser systems into automated manufacturing environments
• Design and implement precision fixtures and tooling
• Establish process documentation including work instructions and control plans
• Define and implement inspection methods for laser features
• Apply DOE, SPC, and Six Sigma tools to improve process capability
• Support process validation (IQ/OQ/PQ)
• Lead projects from concept through production launch
• Collaborate with R&D, Design Engineering, Quality, and Operations
• Ensure compliance with laser safety standards and OSHA requirements

• Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Physics, or related field
• 5-10 years of experience in laser processing within manufacturing
• Strong understanding of laser-material interactions
• Experience with laser systems (fiber, CO2, UV preferred)
• Proven ability to scale production processes
• Experience with process optimization, troubleshooting, and defect analysis
• Familiarity with automation systems, robotics, motion control, and vision systems
• Experience designing tooling and fixtures using Solid Works
• Strong analytical skills including DOE, SPC, and structured problem solving
• Knowledge of quality systems and validation practices
• Understanding of laser safety standards
• Strong communication and cross‑functional collaboration skills
• Experience in high‑volume or high‑precision manufacturing preferred
• Lean Manufacturing or Six Sigma certification is a plus

Our employer believes in supporting our employees with a comprehensive benefits package that promotes health, financial well‑being, and work‑life balance. Our full‑time team members enjoy access to:

• Flexible Spending Accounts (FSA)
• Company‑Paid Life and Disability Insurance
• 401(k) with Company Match
• Paid Time Off & Paid Holidays
• Employee Assistance Program (EAP)

Benefits eligibility and details will be shared during the hiring process.