Process Technician - 2nd​/3rd Shift

Process Technician – 2nd/3rd Shift

This role focuses on setting up, optimizing, and troubleshooting injection molding processes in a fast-paced plastics manufacturing environment. You will work hands-on with injection molding machines, hot runner systems, and related equipment to ensure consistent product quality, minimize downtime, and support continuous improvement initiatives across the production floor.

Responsibilities

• Set up, start, and monitor injection molding machines and auxiliary equipment to meet production requirements.
• Diagnose and troubleshoot process issues such as part defects, machine malfunctions, and hot runner system failures.
• Perform mold changes, machine adjustments, and parameter tuning to maintain consistent product quality and cycle times.
• Collaborate with engineering and quality teams to implement process improvements and corrective actions.
• Maintain accurate documentation of process settings, changes, and maintenance activities.
• Conduct root cause analysis on recurring issues and implement long-term corrective solutions.
• Ensure compliance with safety, quality, and production standards at all times.
• Train operators and junior technicians on proper machine operation, troubleshooting techniques, and best practices.
• Troubleshoot molding process issues including flash, short-shots, sinks, splay, and other common defects.
• Assist in performing mold changes and setups within scheduled time frames using process and cycle sheets.
• Program molding cell robot arms and work cell assembly station equipment as required.
• Change out, purge, and maintain material and central material feed systems as needed.
• Troubleshoot mold problems, develop root cause analysis, and provide quick, permanent corrective actions and minor repairs.
• Coordinate mold setup activities with production schedules to minimize downtime and maximize production efficiency.
• Use hand and power tools, as well as basic mechanical and electrical troubleshooting techniques, to support equipment reliability.
• Apply preventive maintenance practices to reduce unplanned downtime and extend equipment life.

Essential Skills

• High school diploma or equivalent.
• Minimum of 3 years of experience in injection molding with hands-on troubleshooting and process optimization.
• Minimum of 1 year of experience in injection molding manufacturing.
• Minimum of 1 year of experience as a process technician in an industrial or manufacturing environment.
• Strong knowledge of hot runner systems, mold setup, and thermoplastic materials.
• Ability to read and interpret technical drawings, blueprints, diagrams, schematics, machine manuals, and process documentation.
• Experience troubleshooting molding process issues such as flash, short-shots, sinks, and splay.
• Basic knowledge of hand and power tools used in mechanical and electrical maintenance.
• Experience with preventive maintenance, installation, service, and repair of industrial equipment.
• Ability to troubleshoot electrical and electronic systems, including PLC control and PLC troubleshooting, at a basic level.
• Familiarity with pneumatics and conduit work in an industrial setting.
• Strong mechanical aptitude and experience working with industrial machinery.
• Excellent problem-solving skills and attention to detail.
• Ability to work independently and as part of a team in a fast-paced manufacturing environment.
• Flexibility to work 2nd and 3rd shift hours as needed, including an off-shift schedule.

Additional Skills & Qualifications

• Technical certification or associate degree in manufacturing, plastics, or mechanical technology is preferred.
• Familiarity with lean manufacturing principles, 5S, and continuous improvement methodologies is a plus.
• At least 1 year of experience in a mold setup role is preferred.
• At least 1 year of experience working with diagrams, blueprints, schematics, gauges, and measuring instruments.
• At least 1 year of experience troubleshooting mold problems and implementing permanent corrective actions.
• General computer skills, including typing and use of Microsoft 365 or similar software.
• Experience with construction or industrial environments is beneficial.
• Ability to interpret and work from electrical blueprints and…